Valve body in pressurization circuit, removal and installation - AR32.50-P-0003N: Notes
MODELS 215.373 /374 /375 /376 /378 /379
MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC)
MODELS 220.176 except CODE (979) Special protection version
Illustrated on model 215
Fig 1: Identifying Pressure Supply Valve Unit, Pulsation Damper And Tandem Pump Pressure Line (Model 215)
MODIFICATION NOTES
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0010-01A | |
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0005-01A | |
| 22.10.02 | Special instructions on connecting hydraulic lines and hoses have been added | AH32.50-P-0001-02A |
| Remove/Install | |||
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury
to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning caused by swallowing hydraulic fluid. |
Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| General instructions for connecting hydraulic lines and hoses | Models 215, 220, 230 | AH32.50-P-0001-02A | |
| Notes on ABC suspension | Models 215, 220, 230 | AH32.50-P-0001-01N | |
| 1.1 | Detach lower engine compartment paneling | Models 215, 220 except 220.028/ 128 | AR61.20-P-1105M |
| 1.2 | Remove bottom section of soundproofing capsule | Model 220.028/ 128 | AR94.30-P-5300M |
| 2 | Disconnect the electrical plug-in connection (arrow) from the pressure sensor | ||
| 3 | Remove the pulsation attenuator (52a) | AR32.50-P-0013N | |
| 4 | Use a marker with waterproof paint to identify the tandem pump's high-pressure supply line (52d), the high-pressure supply line (S) and the high-pressure return line (T), then disconnect them from the valve body in the supply circuit (52) | ||
| *BA32.50-P-1012-01A | |||
| 5 | Unscrew bolts (52b) and remove the valve body (52) in the pressurization circuit | ||
| 6 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns when working in engine during starting procedure | Secure vehicle to prevent it from moving. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 7 | Fill and bleed ABC system | AR32.50-P-0021N |
| Number | Designation | Model 215 | Model 220 | ||
|---|---|---|---|---|---|
| BA32.50-P-1012-01A | Union nut, line to pressure supply valve unit | M14 | Nm | 50 | 50 |
| M16 | Nm | 50 | 50 | ||