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Home >> Mercedes Benz >> 2002 >> CL600 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 215 & 220 Chassis >> Testing & Repair >> Replace front crankshaft radial sealing ring - AR03.20-P-3000 >> Replace front crankshaft radial sealing ring - AR03.20-P-3000BA >> Install front crankshaft radial seal - AR03.20-P-3000-01B

Install front crankshaft radial seal - AR03.20-P-3000-01B

Fig 1: Identifying Sleeve (119 589 01 14 00)
G04605665
  1. Deburr edge of mounting bore for crankshaft radial sealing ring at timing case cover.
  2. Push the crankshaft radial sealing ring onto the side (a) of the SPECIAL TOOL sleeve (2).

    IMPORTANT Circumference and sealing lip of crankshaft radial seal as well as the mating contact surface on the vibration damper must be free of oil and grease.

    Fig 2: Identifying Crankshaft Radial Sealing Ring Onto Side
    G04605666
  3. Align groove of SPECIAL TOOL sleeve (2) to the Woodruff key of the crankshaft.

    IMPORTANT Turn to ensure that the slot in the SPECIAL TOOL sleeve (2) is aligned with the Woodruff key in the crankshaft.

  4. SPECIAL TOOL Push sleeve (2) onto crankshaft and press in crankshaft radial sealing about 2 mm.

    IMPORTANTSPECIAL TOOL If necessary, knock in sleeve (2) with light blows from a hammer until it is possible to insert the central bolt (3).

  5. SPECIAL TOOL Draw in sleeve (2) with central bolt (3) as far as the stop.
  6. SPECIAL TOOL Detach sleeve (2).

    NOTES The crankshaft radial sealing ring must be positioned at right angles to the crank journal otherwise proper sealing is not assured.

    Shown on engine 112 

    Fig 3: Identifying Crankshaft Sleeve & Central Bolt
    G04605667

    IMPORTANT Repair size 1 is identified by a 3 mm wide shoulder on the contact surface.

  7. SPECIAL TOOL Turn sleeve (2) and push onto the crankshaft with side of repair size 1 (b).

    IMPORTANT Turn to ensure that the slot in the SPECIAL TOOL sleeve (2) is aligned with the Woodruff key in the crankshaft.

  8. SPECIAL TOOL Draw in sleeve (2) with central bolt (3) as far as the stop.
  9. SPECIAL TOOL Detach sleeve (2).

    Shown on engine 112 

    Fig 4: Locating Crankshaft Seal
    G04605668
  10. Check installation location of the crankshaft radial sealing ring (1) to the crankpin (4).

    NOTES The crankshaft radial sealing ring (1)must be positioned at right angles to the crank journal (4) otherwise proper sealing is not assured.

    IMPORTANT The installation depth (B) of the crankshaft radial sealing ring (1) is preset through the SPECIAL TOOL sleeve (2) and must not be altered subsequently.

    Shown on engine 112 

    Fig 5: Identifying Crankshaft Radial Sealing Ring To Crankpin
    G04605669