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Check adjustment dimension of drive pinion - AR35.31-P-0550-18A

TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 129 Model 140 Model 170
BE35.31-P-1001-03A Permissible deviation from specified adjustment dimension on end face of drive pinion mm -0.02/+0.01 -0.02/+0.01 -0.02/+0.01
TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 202 Model 203 Model 208
BE35.31-P-1001-03A Permissible deviation from specified adjustment dimension on end face of drive pinion mm -0.02/+0.01 -0.02/+0.01 -0.02/+0.01
TEST VALUES FOR REAR AXLE CENTER ASSEMBLY GEAR SET

Number Designation Model 209 Model 210 Model 220.063/065/067/083/ 084/087/165/167/183/ 184/187
BE35.31-P-1001-03A Permissible deviation from specified adjustment dimension on end face of drive pinion mm -0.02/+0.02 -0.02/+0.01 -0.02/+0.01
Fig 1: Identifying Intermediate Rings (2 EA.) (140 589 41 63 00)
G04636522
Fig 2: Identifying Dial Indicator (000 589 38 19 00)
G04636523
Fig 3: Identifying Measuring Device (126 589 00 21 00)
G04636524
  1. Mount magnetic disk (052c), part 05 from SPECIAL TOOL intermediate rings (2 items), on the end face of the drive pinion (47) to measure the basic setting in design terms.
    Fig 4: Identifying Intermediate Rings And Drive Pinion
    G04636525
  2. Insert left measuring device ring (052e), part 01 from SPECIAL TOOL measuring device, from the outside inwards precisely up to the stop in the rear axle housing.
  3. Insert right measuring device ring (052d), part 02 from SPECIAL TOOL measuring device, from the inside outwards precisely up to the stop in the rear axle housing.
    Fig 5: Identifying Device Ring
    G04636526
  4. Insert dial indicator (052a) with measuring pin into the measuring device (052).
  5. Press adjusting piece (052b), part 10 from SPECIAL TOOL measuring device, against the measuring device (052) and position dial indicator (052a) on "0" under 2 mm preload. Tighten clamp screw, checking the "0" position of the dial indicator (052a) and re-align if necessary.

    IMPORTANT The measuring pin for the dial indicator (052a) is screwed into the adjusting piece (052b)

    Fig 6: Identifying Measuring Device, Dial Indicator And Measuring Pin
    G04636527

    NOTES When inserting the measuring device (052) into the rear axle housing ensure that the measuring pin of the dial indicator (052a) not damaged in the bore.

    Fig 7: Inserting Measuring Device Into The rear axle Housing
    G04636528
  6. Insert the measuring device (052) from the left bore into the rear axle housing.
  7. Read off adjustment dimension (A).

    IMPORTANT The adjustment dimension (A) must be within the tolerance.

    Fig 8: Checking Adjustment Dimension Of Drive Pinion
    G04636529
  8. Take the measuring device (052) and magnetic disk (052c) out of the rear axle housing.
    Fig 9: Identifying Adjustment Measurements
    G04636530

    IMPORTANT The adjustment dimension (A) is the design basic setting of the drive pinion, the deviation in basic setting (a) having to be within the permissible tolerance in the positive or negative direction. The deviation in basic setting (a) is the dimension which is to be read off on the end face of the drive pinion.

    NOTES If the adjustment dimension is outside the tolerance, the installed shim should be reground or a new shim of the appropriate thickness should be installed and a new spacer sleeve should be used for the tapered roller bearings in order to guaranteed satisfactory operation.

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