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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Wiring Harness, Jacking/Hoisting -- Testing & Repair -- 203 Chassis >> Testing & Repair >> Remove contacts from micro quadlock system plug - AR00.19-P-0120-03A

Remove contacts from micro quadlock system plug - AR00.19-P-0120-03A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G04605318
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G04605319
Fig 3: Identifying Wiring Harness Repair Kit (220 589 02 99 00)
G04605320
Fig 4: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G04605321
Fig 5: Identifying MQS Blade (220 589 01 99 62)
G04605322

Secondary unlocking for version with retaining cap (MQS) 

  1. Press lock tab of cap (1) out of connector housing (2).
  2. Detach cap (1) from connector housing (2) in direction of arrow while holding down catch tab.

Shown on 18-pin MQS connector 

Fig 6: Secondary Unlocking For Version With Retaining Cap (MQS) - Shown On 18-Pin MQS Connector
G04605323

Secondary unlocking for version with 2nd contact retainer (MQS) 

  1. Open contact retainer using a suitable tool and lift in direction of arrow.

Shown on 6-pin MQS connector 

Fig 7: Secondary Unlocking For Version With 2Nd Contact Retainer (MQS) - Shown On 6-Pin MQS Connector
G04605324

Secondary unlocking for version with retaining cap (JPT) 

  1. Using a suitable tool, pry up the lock tab on the retaining cap (6).
  2. Move retaining cap (6) in direction of arrow up to the stop.

    Illustrated on 4/8-pin JPT/MQS plug 

Fig 8: Secondary Unlocking For Version With Retaining Cap (JPT) - Illustrated On 4/8-Pin JPT/MQS Plug
G04605325

Unpin contact pins form connector (MQS) 

  1. Mount blade holder with clamping pliers SPECIAL TOOL and MQS blade SPECIAL TOOL from above through the opening (arrow) in the exposed connector housing (1) at the spring shackle of the male contact (2).
  2. Press down the spring shackle of the male contact (2) and push the male contact (2) out of the contact cavity of the connector housing (1). Tug the corresponding cable at the same time to assist the removal procedure.

    Shown with circular conductor 

    Fig 9: Unpinning Contact Pins Form Connector (MQS) - Shown With Circular Conductor
    G04605326

Unpin male contacts from plug with 2nd contact retainer (MQS) 

  1. Position the blade holder with clamping pliers SPECIAL TOOL and MQS blade SPECIAL TOOL from above through the opening (3) of pin housing (1) at the spring shackle of male contact (2).
  2. Press down spring shackle and pull male contact (2) all the way out of contact cavity of pin housing (1). Carry out the same work step in the opening (4). Tug the corresponding cable at the same time to assist the unpinning procedure.

Shown with circular conductor 

Fig 10: Unpinning Male Contacts From Plug With 2ND Contact Retainer (MQS) - Shown With Circular Conductor
G04605327