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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Wiring Harness, Jacking/Hoisting -- Testing & Repair -- 203 Chassis >> Testing & Repair >> Remove contacts from 2.5 solder contact plug round plug contact - AR00.19-P-0120-18A

Remove contacts from 2.5 solder contact plug round plug contact - AR00.19-P-0120-18A

Fig 1: Identifying Wiring Harness Repair Kit, Supplement For Passenger Cars (220 589 04 99 00)
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Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
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Fig 3: Identifying Wiring Harness Repair Kit (220 589 02 99 00)
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Fig 4: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
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Fig 5: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
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Secondary release on version with slide valve (RK 2.5 solder contact) 

  1. Insert a suitable tool under the slide valve cap (1) and press the slide valve out of the last detent in direction shown by arrow.

    Shown on a 4-pin RK 2.5 solder contact plug 

Fig 6: Secondary Release On Version With Slide Valve (RK 2.5 Solder Contact) - Shown On A 4-Pin RK 2.5 Solder Contact Plug
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Secondary release on version with retaining clamp (RK 2.5 solder contact) 

  1. Using a suitable tool, pry up the side clips of the retaining clamp (1).
  2. Open the retaining clamp (1).

Shown on a 2-pin RK 2.5 solder contact plug 

Fig 7: Secondary Release On Version With Retaining Clamp (RK 2.5 Solder Contact) - Shown On A 2-Pin RK 2.5 Solder Contact Plug
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Unpin contact from the plug (RK 2, 5 solder contact) 

  1. Insert blade holder with clamping pliers SPECIAL TOOL and blade for RK 2.5 solder contact SPECIAL TOOL from the back side into the cable duct of the plug.

    IMPORTANT Align the sleeve of the blade for RK 2.5 solder contact SPECIAL TOOL with the spring shackle (1) in the plug housing.

    IMPORTANT This step presses on the spring shackle (1) of the plug.

  2. Now gently pull the contact pin, together with the blade holder, with clamping pliers SPECIAL TOOL and blade for RK 2.5 solder contact SPECIAL TOOL to remove it from the back of the plug.
Fig 8: Unpinning Contact From Plug (RK 2, 5 Solder Contact)
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