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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Wiring Harness, Jacking/Hoisting -- Testing & Repair -- 203 Chassis >> Testing & Repair >> Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Fig 1: Identifying Wiring Harness Repair Kit, Supplement For Passenger Cars (220 589 04 99 00)
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Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
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Fig 3: Identifying Wiring Harness Repair Kit (220 589 01 99 30)
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Fig 4: Identifying Release Tool With RK 2.5 Ejector (220 589 01 99 30)
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Secondary release on version with locking slide valve (RK 2.5) 

  1. Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.

Shown on a 15-pin RK 2.5 coupling 

Fig 5: Secondary Release On Version With Locking Slide Valve (RK 2.5) - Shown On A 15-Pin RK 2.5 Coupling
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Secondary release on version with slide valve (RK 2.5) 

  1. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.

Shown on a 1-pin RK 2.5 coupling 

Fig 6: Secondary Release On Version With Slide Valve (RK 2.5) - Shown On A 1-Pin RK 2.5 Coupling
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Secondary release on version with lock tab (RK 2.5) 

  1. Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.

Shown on a 2-pin RK 2.5 coupling 

Fig 7: Secondary Release On Version With Lock Tab (RK 2.5) - Shown On A 2-Pin RK 2.5 Coupling
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Secondary release on version with secondary contact retainer (RK 2.5) 

  1. Move contact fuse (1) into pre-locking position using a suitable tool.

Shown on a 12-pin RK 2.5 coupling 

Fig 8: Secondary Release On Version With Secondary Contact Retainer (RK 2.5) - Shown On A 12-Pin RK 2.5 Coupling
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Unpin female contacts from coupling (RK 2.5) 

  1. Insert release tool with RK 2.5 ejector SPECIAL TOOL into the contact cavity of the coupling (1) from the front end.

    IMPORTANT In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).

  2. By means of the plunger (3) of the release tool with RK 2.5 ejector SPECIAL TOOL , press the contact pin (2) against the spring force of the tool out of the housing seat.
    Fig 9: Unpinning Female Contacts From Coupling (RK 2.5)
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  3. Gently pull the respective line to remove the female contact (2) from the coupling (1).