Install side roof paneling and weld in - AR65.10-P-1020-03PC

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.004/006/007/008/016/018/020/035/040/042/043/045/046/052/056/061/064/065/081/084/087
BE60.00-P-1002-01E	Gap dimension	Front door to A-pillar	Dimension "B"	mm	6.5 (+1)
		Front door to fender	Dimension "H"	mm	3.5 (-0.5/+1)
		Front door to rear door	Dimension "I"	mm	4 (-0.5/+1)
		Front door to roof	Dimension "C"	mm	6.5 (+1)
		Rear door to C-pillar	Dimension "T"	mm	-
		Rear door to side piece, bottom	Dimension "J"	mm	3.5 (+1)
		Front door to rear fender	Dimension "P"	mm	-
			See picture		AR60.00-P-0700-01P

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97

1. Apply MB body sealant to foam components (cross-hatched areas).
   Fig 2: Identifying Foam Components

   
2. Fit roof paneling at side and fix in place.
3. Connecting points for side roof paneling (areas A, B and C).
4. Side roof paneling (areas D and E).
   Fig 3: Identifying Side Roof Paneling - Areas A-D

   
   Fig 4: Identifying Side Roof Paneling - Areas F-H

   
5. Rivet side roof paneling with flat head steel/steel rivets, 6x14 mm (areas F and G).
6. Side roof paneling (area H).
7. Grind inert gas welds down flat.
8. Fill side roof paneling with solder in cross-hatched areas and smooth.
   Fig 5: Identifying Solder Filling Areas On Side Roof Paneling