Weld in paneling - AR63.20-P-1100-05P

Fig 1: Identifying Side Portal Frame (210 589 17 23 00)

Fig 2: Identifying Check And Welding Device (203 589 00 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Fit outer A-pillar, fasten with check and welding device and clamping pliers.
2. outer A-pillar and grind down flat (area G).
   Fig 3: Identifying Outer A-Pillar Spot Welds Area (1 Of 3)

   
3. outer A-pillar and grind down flat (area D).
4. outer A-pillar (area P).
5. Grind gas-shielded weld down flat (area P).
   Fig 4: Identifying Outer A-Pillar Spot Welds Area (2 Of 3)

   
6. outer A-pillar and grind down flat (area F).
7. outer A-pillar and grind down flat (area B).
   Fig 5: Identifying Outer A-Pillar Spot Welds Area (3 Of 3)

   
8. Remove side portal frame, check and welding device and mechanism mount.
9. A-pillar reinforcement (finish welding in area I).
10. outer A-pillar and grind down flat (areas AB and AA).
    Fig 6: Identifying A-Pillar Reinforcement Spot Welds Area

    
11. Fill outer A-pillar in shaded areas with solder and smooth.
    Fig 7: Identifying Outer A-Pillar Filling Area