Preparing inner section, console and paneling - AR63.20-P-1100-03P

Fig 1: Identifying Cutting Templates (203 589 06 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 2: Identifying Grinding Area (1 Of 2)

1. Drill and punch 7 mm dia. holes.
2. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.
3. Punch 7 mm dia. holes (areas A and B).
4. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides. Coat insides of spot welding flanges with zinc dust paint.
   Fig 3: Identifying Punched Hole Locations

   
   Fig 4: Identifying Dimension From Body To A-Pillar Reinforcement

   
5. Transfer dimension from body to A-pillar reinforcement and cut (area S).

   Dimension : e = approx. 80 mm

   Fig 5: Identifying Grinding Area (1 Of 2)

   
6. Drill and punch 7 mm dia. holes.
7. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.
8. Drill and punch 7 mm dia. holes.
9. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.
   Fig 6: Identifying Grinding Area (2 Of 2)