Adjust trunk lid - AR88.50-P-5200P

MODEL 203.0, 209.3

Fig 1: Identifying Trunk Lid Adjustment Components (1 Of 2)

Fig 2: Identifying Trunk Lid Adjustment Components (2 Of 2)

MODIFICATION NOTES

16.2.00	Value changed from 9 Nm to 10 Nm	Value in BA88.50-P-1004-01A changed on engine 203	*BA88.50-P-1004-01A
16.2.00	Value changed from 9 Nm to 8 Nm	Value in BA88.50-P-1009-01A changed on engine 203	*BA88.50-P-1009-01A

	Adjust in longitudinal direction
1	Slacken bolts (5) at striker eye (6)
2	Loosen bolts (3) on left and right hinge levers (2) and adjust trunk lid (1) in longitudinal direction	Adjust trunk lid (1) so that rear edge of trunk lid (1) is flush with rear fenders and rear center section. Gap dimensions on hoods, doors and lids
		Model 203	*BE60.00-P-1003-01E
		Model 209	*BE60.00-P-1003-01G
			Figure
3	Adjust trunk lid lock (8) and striker eye (6)	Model 203	AR88.50-P-5020P
		Model 209	AR88.50-P-5020Q
4	Tighten bolts (3) on hinge lever (2)		*BA88.50-P-1009-01A
	Adjust height
5	Adjust stop (4)	Screw in stop (4) and coat contact surfaces on left and right stop (4) with chalk. Screw out stop (4) until the chalk makes a mark on the contact surface on the rear center section when the trunk lid is closed. Do not jam the trunk lid, push into lock by hand. Gap dimensions at hoods, doors and covers
		Model 203	*BE60.00-P-1003-01E
		Model 209	*BE60.00-P-1003-01G
			Figure
6	Tighten bolts (3) on hinge lever (2)		*BA88.50-P-1009-01A

TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.004/006/ 007/008/016/ 018/020/035/ 040/042/043/ 045/046/052/ 056/061/064/ 065/081/084/ 087
BE60.00-P-1003-01E	Gap dimension	Trunk lid to top of rear fender	Dim. "F"	mm	3.5 (± 1)
		Trunk lid to taillamp	Dim. "M"	mm	4 (± 1)
		Rear fender to taillamp	Dim. "U"	mm	-
		Rear fender to taillamp	Fig., see		AR60.00-P-0700-01P

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 209.3
BE60.00-P-1003-01G	Gap dimension	Trunk lid to top of rear fender	Dim. "G"	mm	3.5 (± 0.5)
		Trunk lid to taillamp	Dim. "H"	mm	3.5 (± 0.5)
		Trunk lid to bumper	Dim. "I"	mm	5 (-1)
		Rear fender to taillamp	Dim. "J"	mm	2 (± 0.5)
		Trunk lid cover to taillamp	Dim. "K"	mm	-
		Trunk lid cover to taillamp	Fig., see		AR60.00-P-0700-01Q

TRUNK LID

Number	Designation		Model 203	Model 209
BA88.50-P-1004-01A	Bolt to striker eye	Nm	10	9
BA88.50-P-1009-01A	Bolt, hinge lever to trunk lid	Nm	8	8 (± 2)

Fig 3: Identifying Feeler Gage (129 589 03 21 00)