Removing side roof paneling - AR65.10-P-1020-01P

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)

Fig 2: Identifying Cutting Templates (203 589 06 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1004-20A	Hot-air gun

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Fig 3: Identifying Separation Point On B-Pillar - Areas A-C

Mark separation point on B-pillar (area A) as well as side roof paneling (areas B and C).
Mark separation point on roof paneling according to new part. Use cutting template on B-pillar.
Cut separation points with body saw.
The position of the separation points on the side roof paneling can be changed within the dimensions of the new part depending on the scope of damage.

Fig 4: Identifying Spot Welds - Areas D-F
Expose spot welds and cut out with spot weld cutter (areas D, E and F).
Heat side roof paneling in shaded area with hot air gun.
In these areas the body is filled with foam
Remove side roof paneling.
Do not remove foam parts.

Fig 5: Identifying Heating Area Of Side Roof Paneling
Grind connection surfaces on side roof paneling down to bare metal on both sides (shaded areas).

Fig 6: Identifying Connection Surfaces On Side Roof Paneling