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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Entertainment/Navigation, Lighting, Wiper/Washer -- Testing & Repair -- 203 Chassis >> Testing & Repair >> Modify xenon lamp ignition module - AR82.10-P-4633-01P

Modify xenon lamp ignition module - AR82.10-P-4633-01P

  1. Disconnect plug from headlamp.
  2. Twist ignition module plug (arrow) to the left and detach.
    Fig 1: Locating Ignition Module Plug
    G04735772
  3. Put ignition module plug aside.
  4. Remove retaining collar at burner.

    IMPORTANT Dispose of retaining collar.

  5. Remove burner.

    NOTES Do not touch the glass of the bulbs with bare fingers. Use a soft cloth free of grease and pay attention to correct installation position. Otherwise, the deposits that develop can reduce the light output of the reflector.

  6. Cut off ignition module plug as close to the ignition module as possible.

    IMPORTANT Dispose of ignition module plug.

    Fig 2: Identifying Module Plug And Retaining Collar
    G04735773
  7. Cut off the three supply lines (red, black and green) as close to the ignition module as possible.

    IMPORTANT This shuts downs the ignition module in the headlamp.

    Fig 3: Identifying Supply Lines
    G04735774
  8. Solder the adapter cable onto the supply lines

    NOTES Be careful not the damage the headlamp housing with COMMERCIALLY AVAILABLE TOOLS the hot air gun.

  9. Wrap solder connector with fabric tape.
    Fig 4: Identifying Adapter Cable And Supply Lines
    G04735775
  10. Remove the four catch lugs (arrows) in the retaining collar.
    Fig 5: Locating Retaining Collar Catch Lugs
    G04735776
  11. Insert burner and attach with retaining collar. Route the ground contact to the bottom.

    NOTES Do not touch the glass of the bulbs with bare fingers. Use a clean soft cloth and pay attention to correct installation position. Otherwise, the deposits that develop can reduce the light output of the reflector.

    Fig 6: Identifying Retaining Collar And Burner
    G04735777
  12. Mount new ignition module and latch.

    IMPORTANT Note installation position: right xenon headlamp ignition module (A) and left xenon headlamp ignition module (B).

  13. Insert plug into ignition module.
  14. Insert plug into headlamp.
    Fig 7: Identifying Right/Left Xenon Headlamp Ignition Module
    G04735778