Install bottom rear window - AR67.20-P-3600-02PB

Fig 1: Identifying Feeler Gage (129 589 03 21 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1049-02A	Repair kit	A 168 670 00 93

Check bottom rear window for scratches and damage.
Fit bottom rear window
Roughen gluing area "A" with sand paper, grain size P800.
Do not sand through paint.

Use only sand paper, grain size P800.
Evacuate dust from sanding.

Fig 2: Identifying Gluing Area To Roughen With Sand Paper
Clean bottom rear window with cleaning cloth from cleaning set and rub with drying cloth included in cleaning set.
Apply activator in gluing area "A".
Allow activator to air-dry for at least five minutes.
Thoroughly shake glass primer and apply to bottom rear window in gluing area "A".
Allow primer to air-dry for at least 10 minutes.

Fig 3: Identifying Rear Window
Move nozzle on adhesive surface along cover on tailgate and apply glue.
Remove nozzle stop in repair kit. Do not apply glue too thick in area of center high-mounted stop lamp, otherwise glue can ooze out. Apply bottom glue bead sparingly in center, leave 20 mm free space to outer edge.

Completely press out glue residues not required immediately following application (disposal).

Height of glue bead approx. 13 mm.
Center bottom rear window with help of 2nd person, position and secure against unintentional movement with adhesive strips.
The curing time (time before vehicle is driven) is approx. 1 hour from the time the window is installed.