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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Heated Glass/Defoggers >> Windows - 203 Chassis >> Testing & Repair >> Cut out rear side window with cutting blade - AR67.30-P-4000-01PB

Cut out rear side window with cutting blade - AR67.30-P-4000-01PB

Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows 

Always interrupt air supply when inserting or removing blade. 

Wear protective gloves and eye protection. 

Fig 1: Identifying Assembly Wedge (110 589 03 59 00)
G04735330
Fig 2: Identifying Cutting Blade (124 589 21 63 00)
G04735331
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-20A Multicutter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
Fig 3: Identifying Rear Side Window And Cutting Areas
G04735332
  1. Clamp cutting blade into SPECIAL TOOL multi-cutter COMMERCIALLY AVAILABLE TOOLS .
  2. Moisten oil stone and sharpen both sides of cutting blade with multicutter switched on. COMMERCIALLY AVAILABLE TOOLSSPECIAL TOOL

    NOTES Move cutting blade closely along window surface to avoid damaging paint on B-pillar. SPECIAL TOOL

  3. Cut out rear side window (1) from outside in cutting area (A).

    IMPORTANT Lift seal with assembly wedge SPECIAL TOOL

    NOTES In order to prevent major paint damage below the rear side window (1), it is necessary for the helper to provide continuous information on the position of the cutting blade SPECIAL TOOL

  4. Cut out rear side window (1) from inside with cutting blade in cutting area (B) SPECIAL TOOL .
  5. Cut out glue material piece by piece SPECIAL TOOL in cutting area (C)

    IMPORTANT During this operation, it is necessary for the helper to carefully push the rear side window (1) to the side.

  6. Remove rear side window (1)