Remove/install radial sealing ring of rear axle shaft at rear axle housing - AR35.31-P-0541AC
Rear axle differential dia. 215 in model 203.076 /276, 209.372, 209.375 /376 as of 24.4.04, 209.377 /472, 209.475 /476 as of 24.4.04, 209.477
MODIFICATION NOTES
| 10.8.06 |
Filling capacity, specifications for operating fluids |
Model 209.377/477 |
*BF35.31-P-1001-01K |
 |
Removing |
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 |
Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
 |
Notes on self-locking nuts and bolts |
|
AH00.00-N-0001-01A |
 |
While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected |
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| 1 |
Lift/jack up vehicle |
|
AR00.60-P-1000P |
| 2 |
Remove rear-axle shaft (37) |
|
AR35.30-P-0620AC |
| 3 |
Lever radial sealing ring (32a) out of rear axle center assembly (50) using a suitable tool. |
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Install |
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| 4 |
Press new radial sealing ring (32a) into rear axle center assembly (50) using
drift (03). |
Coat lip at radial sealing ring (32a) with universal hypoid gear oil. |
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 |
Figure |
 |
Universal hypoid gear oil (SAE 85 W-90) |
|
BB00.40-P-0235-07A |
| 5 |
Install new circlip (37o) on inner splined shaft of rear axle shaft (37) |
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| 6 |
Install rear axle shaft (37). |
|
AR35.30-P-0620AC |
| 7 |
Check oil level in rear axle center assembly (50) and correct if necessary |
|
AR35.31-P-0520-03I |
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 |
*BF35.31-P-1001-01K |
| |
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Cleaning spray, Loctite 7063 (150ml) |
*BR00.45-Z-1046-04A |
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Sealant, Omnifit 100H (50 g) |
*BA35.31-P-1001-02B |
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 |
*BR00.45-Z-1061-01A |
 |
Oil filler/drain screw on rear axle differential modified |
Phased in as of 19.01.04 |
BT35.31-P-0015-01A |

REAR AXLE DIFFERENTIAL HOUSING
| Number |
Designation |
Model 203.076/276 Model 209.375/376/475/476 as of 24.4.04 Model 209.372/377/472/477 |
| BA35.31-P-1001-02B |
Oil filler screw, rear axle differential |
Nm |
50 |

REAR AXLE DIFFERENTIAL
| Number |
Designation |
Model 203.020/076/220/276 |
Model 209.320/420, Model 209.375/376/475/476 as of 24.4.04 Model 209.372/472 |
Model 209.377/477 |
| BF35.31-P-1001-01K |
Filling capacity |
Rear axle center assembly |
Liters |
1.2 |
1.2 |
1.2 |
| Specifications for Operating Fluids |
Sheet |
BB00.40-P-0235-07A |
BB00.40-P-0235-07A |
BB00.40-P-0235-61A |
REPAIR MATERIALS
| Number |
Designation |
Order number |
| BR00.45-Z-1061-01A |
Sealant, Omnifit 100H (50 g) |
- |
| BR00.45-Z-1046-04A |
Cleaning spray, Loctite 7063 (150ml) |
A 001 986 71 71 10 |