Remove/install electric fan - AR20.40-P-5000QB

ENGINE 272.920 in MODEL 203.052 /252 /752 

ENGINE 272.940 in MODELS 203.054 /254, 209.354 /454 

ENGINE 272.960 in MODELS 203.056 /256 /756, 209.356 /456 

ENGINE 272.970 in MODELS 203.087 /287 

ENGINE 272.941 in MODELS 203.092 /292 

ENGINE 156.982 in MODEL 209.377 /477 

ENGINE 273 in MODEL 209 

Fig 1: Identifying Electric Fan Remove/Install Components - Engines 272.920 In Model 203.052 /252 /752, 272.940 In Models 203.054 /254 & 272.941 In Models 203.092 /292 (1 Of 2)

Fig 2: Identifying Electric Fan Remove/Install Components - Engines 272.920 In Model 203.052 /252 /752, 272.940 In Models 203.054 /254 & 272.941 In Models 203.092 /292 (2 Of 2)

	Remove/install
	Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof.	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Remove left and right intake air duct (1)
2	Remove front engine cover	Model 209.377/ 477 Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.
3	Disconnect connector (3) of the electric suction fan engine and AC with integrated control (M4/7)
4	Remove fanfare horns (H2)	Model 203	AR54.35-P-1555P
		Model 209	AR54.35-P-1555Q
5	Unscrew bolts for steering oil cooler on front end crossmember (7)	Except model 209.377 /477
6	Remove hydraulic line for power steering (5) from front end crossmember (7)
7	Remove bolt for windshield washer reservoir filler pipe	Model 209.377/ 477
8	Remove front end crossmember (7) from crossmember at the front by removing bolts (8)
9	Unscrew bolts (10) at front end crossmember (7) on right and left.
10	Detach hood cable (11)
11	Remove retaining clips (12) for air ducting
12	Push coolant line (13) out of fixture	Except model 209.377 /477
13	Remove cable ties at front end crossmember (7)
14	Separate plug connection of hood lock on right (15)
15	Remove front end crossmember (7) together with hood cables	If the rubber mounts (19) are firmly attached in the radiator, do not pull front end crossmember (7) upwards with force, but unscrew retaining pin (9) on right and left. Press together retaining bracket (14) of radiator on right and left, then unhook front end crossmember (7) and remove.
16	Drain coolant	Model 209.377/477	AR20.00-P-1142TMG
17	Disconnect coolant hose from thermostat housing to engine radiator, at engine radiator and place to one side	Model 209.377/ 477
18	Press clamp (16) on right and left	At the same time take out electric suction fan engine and AC with integrated control (M4/7) toward top.
19	Take out electric suction fan engine and AC with integrated control (M4/7) toward top	Installation:  Ensure that plates (17) of electric suction fan engine and AC with integrated control (M4/7) are seated in supports (18) of radiator on right and left.
20	Install in the reverse order
21	Carry out operational check of hood lock
22	Inspect gaps of hood	Adjust gap dimension if required.
		Model 203.0	AR60.00-P-0700-01P
		Model 203.2	AR60.00-P-0700-01PA
		Model 203.7	AR60.00-P-0700-01PB
		Model 209.3	AR60.00-P-0700-01Q
		Model 209.4	AR60.00-P-0700-01QA
23	Read out fault memory	Except model 209.377 /477
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the Engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
24	Perform engine test run and check function of engine and AC electric suction fan with integrated control (M4/7)