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Home >> Mercedes Benz >> 2002 >> C240 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Separate top front longitudinal member - AR62.20-P-1286-01P

Separate top front longitudinal member - AR62.20-P-1286-01P

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G04735123
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Top Front Longitudinal Member Cutting Area
G04735124

Shown on model 203.0 

  1. Mark separation point (area A).
  2. Cut separation point with body saw (area A).
  3. Expose spot welds (areas B and C).
  4. Cut spot welds out with SPECIAL TOOL spot weld milling cutter (areas B and C).
    Fig 3: Identifying Top Front Longitudinal Member Sanding Area
    G04735125
  5. Shown on model 203.0 

  6. Remove top front longitudinal member.
  7. Sand connection surfaces down to bare metal in the shaded areas.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

  8. Coat insides of spot weld flanges with zinc dust paint.