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Home >> Mercedes Benz >> 2002 >> C240 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Prepare top front longitudinal member - AR62.20-P-1286-02P

Prepare top front longitudinal member - AR62.20-P-1286-02P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Mark separation point on new upper front longitudinal member (area A).
  2. Cut separation point with body saw (area A).
    Fig 1: Identifying Upper Front Longitudinal Member Cutting Area
    G04735126
  3. Sand connection surfaces down to bare metal in the shaded areas.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

  4. Coat insides of spot weld flanges with zinc dust paint.
    Fig 2: Identifying Upper Front Longitudinal Member Sanding Area
    G04735127