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Prepare body for welding in wheelhouse - AR62.20-P-1200-13P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Sanding Areas - In Wheel House (1 Of 3)
G04735101

Illustrated on Model 203.0 

  1. Sand connection surfaces down to bare metal in the shaded areas.
  2. Coat insides of spot weld flanges with zinc dust paint.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

  3. Sand connection surfaces down to bare metal in the shaded areas.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

    Illustrated on Model 203.0 

    Fig 2: Identifying Sanding Areas - In Wheel House (2 Of 3)
    G04735102
  4. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  5. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying Sanding Areas - In Wheel House (3 Of 3)
    G04735103
  6. Illustrated on Model 203.0 

  7. Sand connection surfaces down to bare metal in the shaded areas.

    IMPORTANT Sand spot weld flanges down to bare metal on both sides.

  8. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  9. Coat insides of spot weld flanges with zinc dust paint.