Install top front longitudinal member - AR62.20-P-1286-03P

Fig 1: Identifying Test And Welding Device (203 589 05 23 00)

Fig 2: Identifying Test And Welding Device (203 589 04 23 00)

Fig 3: Identifying Test And Welding Device (203 589 15 23 00)

Fig 4: Identifying Test And Welding Device (203 589 14 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1006-08A	Cavity preservation gun

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Install upper front longitudinal member with check and welding gauge, fit and fasten with clamping pliers.
2. Mark separation point (area A).
3. Cut separation point with body saw (area A).
4. Remove section from upper front longitudinal member.
   Fig 5: Identifying Top Front Longitudinal Member Separation Point

   
5. Weld in top front longitudinal member with (area A).
6. Weld in top front longitudinal member with (areas B and C).
7. Remove check and welding device.
8. Grind down flat MIG weld.
   Fig 6: Identifying Top Front Longitudinal Member Welding Area