LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> C240 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Install bottom section of firewall - AR62.25-P-1100-03P

Install bottom section of firewall - AR62.25-P-1100-03P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Company Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Apply MB body sealant to firewall (area F).

    Shown on model 203.0 

    Fig 1: Identifying Bottom Section Of Firewall Sealant Application Area
    G04735166
  2. Install firewall and wheelhouse.
  3. Fasten wheelhouse to straightening tool.
  4. Fit firewall to wheelhouse and body and fasten with clamps.
  5. Position spot welding flange bent open on new part.

    Shown on model 203.0 

    Fig 2: Identifying Bottom Section Of Firewall Installation Area
    G04735167
    Fig 3: Identifying Bottom Section Of Firewall Drilling & Welding Areas
    G04735168
  6. Shown on model 203.0 

  7. Drill dia. 6.5 mm rivet hole (area G).
  8. Debur rivet hole from bottom (area G).
  9. Rivet bottom firewall with Polygrip flat head rivets, dia. 6.4 x 14 mm (area G).
  10. Weld in bottom section of firewall with SHIELDED GAS PLUG WELD (areas B, C and D).
  11. Weld in bottom section of fire wall with SHIELDED GAS PLUG WELD (areas A and H).

    Shown on model 203.0 

    Fig 4: Identifying Bottom Section Of Firewall Welding Areas
    G04735169