Remove/install front door - AR72.10-P-0500P
MODEL 203
Shown on model 203.0 3
MODIFICATION NOTES
| 10.10.03 | Value modified from 8 Nm to 32 Nm | Value modified in series BA72.10-P-1010-01A | *BA72.10-P-1010-01A |
| Remove/Install | |||
| 1 | Open window | ||
| 2 | Remove door sill molding (1) | ||
| 3 | Pull off edge guard (2) in area of A-pillar paneling | ||
| 4 | Remove screw (3) | ||
| 5 | Unclip cover of A-pillar (4), take out | ||
| 6 | Pull off connectors of door separation point | ||
| 7 | Unclip protective hose (5) at A-pillar with mounting wedge | Figure | |
| 8 | Pull cable out of A-pillar | ||
| 9 | Unscrew bolts (6) at A-pillar | ||
| *BA72.10-P-1003-01A | |||
| 10 | Remove nuts (7) | *BA72.10-P-1010-01A | |
| 11 | Take out front door | ||
| When replacing a door, carry out seam sealing and cavity preservation | When replacing a door ↓ Check rubber seal for corrosion and clean if necessary |
||
| Treat door frame in area of contact surface of rubber seal with MB preservative | *BR00.45-Z-1003-05A | ||
| 12 | Install in the reverse order | ||
| 13 | Perform function check | ||
| Check | |||
| 14 | Inspect gap dimension at front door all round | Fig 2 | |
| AR72.10-P-0550P | |||
| Gap dimensions on hoods, doors and lids | *BE60.00-P-1002-01E |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.004/006/007/008/016/018/020/035/040/042/043/045/046/052/056/061/064/065/081/084/087 | Model 203.204/206/207/208/216/218/220/235/240/242/243/245/246/252/254/256/261/264/265/281/284/287/292 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "C" | mm | 6.5 (+1) | 6.5 (+1) | ||
| Rear door to C-pillar | Dimension "T" | mm | - | 6 (+1) | ||
| Rear door to side section, bottom | Dimension "J" | mm | 3.5 (+1) | 3.5 (+1) | ||
| Front door to rear fender | Dimension "P" | mm | - | - | ||
| See figure in | AR60.00-P-0700-01P | AR60.00-P-0700-01PA | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.706/707/708/718/730/735/740/742/743/745/746/747/752/756/764 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | - | ||
| Front door to roof | Dimension "C" | mm | - | ||
| Rear door to C-pillar | Dimension "T" | mm | - | ||
| Rear door to side section, bottom | Dimension "J" | mm | - | ||
| Front door to rear fender | Dimension "P" | mm | 3.5 (+1.0/-0.5) | ||
| See figure in | AR60.00-P-0700-01PB | ||||
| Number | Designation | Model 203 | |
|---|---|---|---|
| BA72.10-P-1003-01A | Bolt, door catch on A-pillar | Nm | 10 |
| BA72.10-P-1010-01A | Nut at door hinge | Nm | 32 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |