Adjust front module - AR62.30-P-1570-01P
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.004/006/007/008/016/018/020/035/040/042/043/045/046/052/056/061/064/065/081/084/087 | Model 203.204/206/207/208/216/218/220/235/240/242/243/245/246/252/254/256/261/264/265/281/284/287/292 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01E | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (±1) | 3.5 (±11) |
| Engine hood to headlamp | Dimension "R" | mm | 4 (-0.5/+1.5) | 4 (-0.5/+1.5) | ||
| Engine hood to bumper | Dimension "D" | mm | - | - | ||
| See figure in | AR60.00-P-0700-01P | AR60.00-P-0700-01PA | ||||
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "C" | mm | 6.5 (+1) | 6.5 (+1) | ||
| Rear door to C-pillar | Dimension "T" | mm | - | 6 (+1) | ||
| Rear door to side section, bottom | Dimension "J" | mm | 3.5 (+1) | 3.5 (+1) | ||
| Front door to rear fender | Dimension "P" | mm | - | - | ||
| See figure in | AR60.00-P-0700-01P | AR60.00-P-0700-01PA | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.076 | Model 203.276 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01E | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (±1) | 3.5 (±1) |
| Engine hood to headlamp | Dimension "R" | mm | 4 (-0.5/+1.5) | 4 (-0.5/+1.5) | ||
| Engine hood to bumper | Dimension "D" | mm | 4 (±0.5) | 4 (±5) | ||
| See figure in | - | - | ||||
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "C" | mm | 6.5 (+1) | 6.5 (+1) | ||
| Rear door to C-pillar | Dimension "T" | mm | - | 6 (+1) | ||
| Rear door to side section, bottom | Dimension "J" | mm | 3.5 (+1) | 3.5 (+1) | ||
| Front door to rear fender | Dimension "P" | mm | - | - | ||
| See figure in | - | - | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.706/707/708/718/730/735/740/742/743/745/746/747/752/756/764 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01E | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.6 (± 1) |
| Engine hood to headlamp | Dimension "R" | mm | 4 (± 0.5) | ||
| Engine hood to bumper | Dimension "D" | mm | 5 | ||
| See figure in | AR60.00-P-0700-01PB | ||||
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | - | ||
| Front door to roof | Dimension "C" | mm | - | ||
| Rear door to C-pillar | Dimension "T" | mm | - | ||
| Rear door to side section, bottom | Dimension "J" | mm | - | ||
| Front door to rear fender | Dimension "P" | mm | 3.5 (+1.0/-0.5) | ||
| See figure in | AR60.00-P-0700-01PB | ||||
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS
| Number | Designation | Model 209.3 | Model 209.4 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01G | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (± 0.5) | 3 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 3.5 (±0.5) | 4 (±0.5) | ||
| Engine hood to bumper | Dimension "C" | mm | 4 (± 0.5) | 5 (± 0.5) | ||
| See figure in | AR60.00-P-0700-01Q | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | - | 1 |
| Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| See figure in | AR60.00-P-0700-01Q | AR60.00-P-0700-01QA | ||||
| Number | Designation | Model 203 | Model 209 | |
|---|---|---|---|---|
| BA62.30-P-1001-02A | Bolt, front end to longitudinal member | Nm | 57 | 55 |
| BA62.30-P-1004-02A | Bolt for crash box | Nm | 57 | 55 |
| BA62.30-P-1005-02A | Bolt, reinforcement to fender bracket | Nm | 8 | 10 |
| BA62.30-P-1011-02A | Bolt, crossmember to crash box | Nm | - | 32 |
Fig 2: Identifying Adjustment Gap Dimensions On Front Door/Front Fender And Engine Hood/Front Fenders
- Center front end with aid of centering pins and fasten to longitudinal member (observe Nm specifications).
An offset of the holes (arrows) is possible.
- Check and adjust gap dimensions on front door/front fender and engine hood/front fenders.
- Install screws (1) for reinforcement on fender bracket.
- Install screws (2) for headlamp/reinforcement.
- Install bracket (3) for side bumper mount.
- Install and center bumper at 4 mounting points (arrows).
- Adjust transition between bumper/front fender (4).
- Adjust transition between bumper/front fender (4) in direction of arrow with adjustment screw (5).
- Close engine hood, center mounted headlamps and reinforcement in reference to engine hood, front fenders and bumper. Secure reinforcement and headlamp.