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Home >> Mercedes Benz >> 2002 >> C240 Automatic >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Front End & Fire Wall >> Removal & Installation >> Check vehicle for water penetration - SM62.00-P-0001A

Check vehicle for water penetration - SM62.00-P-0001A

MODEL WDB203.### #F as of 353053 up to 361926, WDB209.### #F as of 027292 up to 030390 

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category Op. no. Operation text Time Ace. no. Code
P 023821 Visually inspect seam seal at spring tower. 002 UW - -
P 023822 Carry out rain test and check for water penetration in vehicle (following visual inspection of seam seal at spring tower) 008 UW - -
P 023820 Remove/install control unit, accelerator pedal and floor covering. Subsequently seal PVC seam under left front fuse and relay box. 043 UW - -
Fig 1: Identifying Cover, Bolts & Front SAM Control Module With Fuse And Relay Module
G04735193
1 Visually inspect seam seal.   SM62.00-P-0001-01A 
  IMPORTANT If the seam seal was not filled: ↓    
2 Remove protective cover from fender    
3 Open driver door    
4 Completely move driver seat back    
5 Remove interior paneling at left entrance    
6 Remove paneling from A-pillar Model 203 AR68.30-P-4050P
    Model 209 AR68.30-P-4050Q
7 Carry out check for water penetration   SM62.00-P-0001-02A 
  IMPORTANT If water penetration is found at the seam seal in the interior compartment. ↓    
8 Remove dust filter housing of heater, air conditioning    
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
9 Disconnect ground line from battery Model 203 AR54.10-P-0003P
    Model 209 AR54.10-P-0003Q
NOTES Notes on battery All models AH54.10-P-0001-01A
DANGER Risk of injury caused by jamming or crushing, in extreme cases possible resulting in severing of limbs, when working on windshield wiper mechanism  Always remove ignition key when working on windshield wiper mechanism. AS82.30-Z-0001-01A
10 Remove/install left and right wiper arms Model 203 AR82.30-P-6100P
    Model 209 AR82.30-P-6100Q
11 Remove/install cover (1) over fuse and relay box    
12 Remove/install lid on signal acquisition and actuation module    
13 Remove/install wiper system Model 203, 209 AR82.30-P-6400P
14 Remove/install injection system control unit Engine 611 in model 203
Engine 612 in model 203, 209
Engine 111 in model 203
Engine 112 in model 203, 209
Engine 113 in model 209
AR07.08-P-7008P
15 Remove/install signal acquisition and actuation module (SAM)    
16 Remove/install left floor mat    
17 Remove/install accelerator pedal Model 203, 209 AR30.12-P-1321P
18 Remove/install cover for bearing bracket bearing bracket    
19 Remove/install left front floor covering Model 203, 209 AR68.20-P-2050P
20 Remove/install noise absorber    
21 Loosen fuse and relay box and secure to side    
22 Subsequently seal seam under left front fuse and relay box.   AR97.10-P-4000-01P
23 Install in the reverse order    
24 Connect exhaust gas hose    
DANGER Risk of accident  caused by vehicle starting off on its own with the engine running. Risk of injury  caused by crushing and burns when working around the engine during start-up or while engine is running Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
25 Carry out engine test run    
26 Perform basic programming Model 203, 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /309 /322 /323 /332 /33 AR00.19-P-0200P
    Model 209 AR00.19-P-0200Q
27 Perform function check    
28 Perform quick test    
PARTS ORDERING NOTES

Part no. Designation Quantity
006 989 84 85 Fabric adhesive tape 0.25
001 989 63 20 Body sealer 0.5
001 989 31 20 Window sealant 0.25
001 997 83 90 Repair tape, narrow 8