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Home >> Mercedes Benz >> 2002 >> C230 Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows -- 203 Chassis >> Testing & Repair >> Remove/install power window in front door - AR72.10-P-1800P

Remove/install power window in front door - AR72.10-P-1800P

MODEL 203 

Shown on model 203 without window clamp 

Fig 1: Identifying Power Window In Front Door Remove/Install Components (1 Of 3)
G04737806

Shown on model 203 without window clamp 

Fig 2: Identifying Power Window In Front Door Remove/Install Components (2 Of 3)
G04737807

Shown on model 203 without window clamp 

Fig 3: Identifying Power Window In Front Door Remove/Install Components (3 Of 3)
G04737808
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury  to fingers being jammed or pinched  when Remove/install or aligning hoods, doors, trunk lid/tailgate or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Remove front door sidebag unit   AR91.60-P-0690P
2 Remove front door speakers   AR82.62-P-7845P
3 Drill rivets (4) out of blank holder (5) or cut out IMPORTANT Only the two bottom rivets
Remove rivet residues and chips from door, risk of rust.
 
4 Remove door foil (6)    
5 Loosen crank window (7) from power window (3)   AR72.10-P-1900P 
    TORQUE SPECIFICATION Bolt, power window to crank window *BA72.10-P-1013-01A 
    TORQUE SPECIFICATION Bolt, window clamp, window to power window *BA72.10-P-1014-01A 
6.1 Press clip (8) out of crank window (7) Model 203 without window clamp  
7 Move crank window (7) upward IMPORTANT Fasten with adhesive tape  
8 Drill rivets (1) out of power window IMPORTANT Six each
IMPORTANT Remove rivet residues and chips from door, risk of rust.
 
9 Remove power window (3) IMPORTANT Unhook from inner door panel and remove through assembly opening, disconnect connector (9) from power window motor.
IMPORTANT Installation: Lay cables on sheet metal clip (2) "black" rear and "gray" front.
 
10.1 Remove clip (8) from power window mount Model 203 without window clamp
IMPORTANTInstallation:  Check clip (8) for damage, replace if necessary
 
11 Install in the reverse order    
12 Adjust crank window (7)   AR72.10-P-1900P 
13.1 Check gap between clip (8) and glass surface of crank window (7) Model 203 without window clamp *BE72.10-P-1002-01A 
    COMMERCIALLY AVAILABLE TOOLS Feeler gage 0.04 -0.15 mm *WH58.30-Z-1007-12A 
14 Synchronize power window    
REFER TO BASIC KNOWLEDGE Synchronization of power windows, function   GF72.29-P-4003PP 
15 Read out fault memory    
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS, read out fault memory   AD00.00-P-2000-04A
    Diagnosis system STAR DIAGNOSIS *WH58.30-Z-1048-13A 
16 Perform function check    
TEST AND ADJUSTMENT VALUES FOR FRONT DOOR

Number Designation Model 203
BE72.10-P-1002-01A Gap between clip of power window and glass surface of crank window mm 0 (+0.1)
TORQUE SPECIFICATION FRONT DOOR

Number Designation Model 203
BA72.10-P-1013-01A Bolt of power window to crank window Nm 4
BA72.10-P-1014-01A Bolt, window clamp, window to power window Nm 8
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1007-12A Steel rule
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00