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Home >> Mercedes Benz >> 2002 >> C230 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Window Motors & Regulators >> Doors & Windows -- 203 Chassis >> Testing & Repair >> Preparing tailgate cover for installing window - AR72.20-P-3530-05PB

Preparing tailgate cover for installing window - AR72.20-P-3530-05PB

Fig 1: Identifying Cutting Blade (124 589 21 63 00)
G04737896
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-20A Multicutter
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1049-02A Repair kit A 168 670 00 93

When using cover previously installed: 

  1. Cut remaining glue off of cover down to approx. 0.2 millimeter.
  2. Pull off loose adhesive material (remaining pieces which are not fully cut off).
  3. Clean cover with cloth from cleaning set and rub dry with drying cloth included in cleaning set.

NOTES Repair damaged primer layer on cover with plastic primer

NOTES Allow primer to air-dry for at least 10 minutes.

Fig 2: Identifying Primer Application Area
G04737897

When installing new cover: 

  1. Clean cover with cloth from cleaning set and rub dry with drying cloth included in cleaning set.
  2. Apply activator on cover and dry with drying cloth.
  3. Thoroughly shake plastic primer  and apply to cover in area to be glued (max. width 20 mm).

NOTES Allow primer to air-dry for at least 10 minutes.

IMPORTANT When installing window the adhesive surfaces of the flange should be free of dust, oil, grease and wax and other cohesive components or dirt residues which decrease the adhesion.