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Home >> Mercedes Benz >> 2002 >> C230 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Collision/Avoidance >> Back-Up & Parking Assist -- Retrofitting & Conversion -- 203 Chassis >> Retrofitting & Conversion >> Install sensors and connect - AZ54.65-P-0001-03M

Install sensors and connect - AZ54.65-P-0001-03M

  1. Remove internal component (10) and impact absorber (11) from rear bumper (9).
  2. Remove bumper protective strip (12) from rear bumper (9).

    IMPORTANT Bumper protective strip (12) is no longer required.

    Shown model 203.2 

    Fig 1: Identifying Internal Component, Impact Absorber, Rear Bumper And Protective Strip - Shown Model 203.2
    G04733900
  3. Insert installation housing (7) into new bumper protective strip (8) as shown in picture and engage (see magnified section).
  4. Insert sensors (5) into installation housing (7) as shown in picture and engage (see magnified section).

    IMPORTANT The decoupling rings (6) of the sensors (5) must lie against the edge of the sensor holes in the bumper protective strip (8). When the sensors (5) are installed, their end faces should not touch the bumper protective strip (8).

    Shown model 203.2 

    Fig 2: Identifying Housing, Bumper Protective Strip, Sensors And Rings - Shown Model 203.2
    G04733901
  5. Install bumper protective strip (8) with sensors (5) in rear bumper (9).
  6. Install impact absorber (11) in rear bumper (9).
  7. Route sensor wiring harness (13) in internal component (10) of rear bumper (9) as shown in picture and secure in position.
  8. Connect sensor wiring harness (13) to sensors (5) as shown in picture.
  9. Install internal component (10) in rear bumper (9).

    Shown on model 203.2 

    Fig 3: Identifying Bumper Protective Strip, Sensors, Impact Absorber, Sensor Wiring Harness - Shown On Model 203.2
    G04733902
  10. Remove vehicle's own stop plug from body opening (see arrow).

    IMPORTANT The vehicle's own stop plug is no longer required.

  11. Route plug of PTS connector, rear bumper (X35/28) on sensor wiring harness (13) through body opening in vehicle and seal body opening with rubber grommet (15) of sensor wiring harness (13) (see arrow).

    Shown model 203.2 

    Fig 4: Identifying Rear Bumper, Sensor Wiring Harness And Rubber Grommet
    G04733903