Check and correct power steering fluid level - AP46.00-P-4611P

MODEL 163.113 /128 /136

MODEL 203

MODEL 209

MODEL 211.004 /006 /007 /008 /016 /020 /022 /023 /026 /028 /029 /084 /089 /206 /208 /216 /220 /222 /223 /226 /284 /289 /606 /608 /616 /620

Shown on engine 111 in model 203

Fig 1: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 111 In Model 203

Shown on engine 112 in model 203

Fig 2: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 112 In Model 203

Shown on engine 611 in model 203

Fig 3: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 611 In Model 203

Shown on engine 612 in model 163

Fig 4: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 612 In Model 163

Shown on Engine 628 in Model 163

Fig 5: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 628 In Model 163

Shown on Engine 628 in Model 211

Fig 6: Identifying Expansion Reservoir, Cap And Dipstick - Shown On Engine 628 In Model 211

Shown on Engine 642 in Model 211

Fig 7: Identifying Engine Cover, Expansion Reservoir, Cap And Dipstick - Shown On Engine 642 In Model 211

Illustration shows engine 629 in model 211

Fig 8: Identifying Engine Cover, Expansion Reservoir, Cap And Dipstick - Illustration Shows Engine 629 In Model 211

Shown on Engine 646.820 in Model 211

Fig 9: Identifying Engine Cover, Expansion Reservoir, Cap And Dipstick - Shown On Engine 646.820 In Model 211

	Removing
	Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid.	Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof.	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Open engine hood
	Opening engine hood, moving to upright position and closing	Model 163 with supporting rod	AR88.40-P-1000GH
		Model 163 with gas-operated strut	AR88.40-P-1000GI
		Model 203	AR88.40-P-1000P
		Model 209	AR88.40-P-1000Q
		Model 211	AR88.40-P-1000T
2.1	Remove left intake air duct	Engine 112, 113
2.2	Remove front engine cover (1)	Engine 642 in models 203, 209, 211 Engine 629 in model 211
	Remove/install engine cover	Engine 642 in model 211	AR01.10-P-2405TI
		Engine 642 in model 203, 209	AR01.10-P-2405PI
		Engine 629 in model 211	AR01.10-P-2405TJ
2.3	Remove trim panels of the cylinder head cover and of the charge air manifold	Engine 611, 613, 646 except 646.820/821, 647, 648
	Remove/install cylinder head cover trim	Engine 611, 646, 647	AR01.20-P-5014-02A
		Engine 613, 648	AR01.20-P-5014-02C
2.4	Remove upper engine cover (1)	Engine 646.820/821
3	Remove cap (30g) from expansion reservoir (30a) of power steering	Press the cap (30g) downwards and turn counterclockwise through 90°.
	Clean
4	Wipe off oil dipstick (a) with a fluff-free rag and seal the expansion reservoir (30a) with cap (30g)	Press the cap (30g) downwards and turn clockwise through 90°.
	Checking
5	Remove the cap (30g) again and read off the oil level on the oil dipstick (a), correct the oil level if necessary	Observe the oil temperature and level marks on the oil dipstick (a). To avoid measurement errors: hold the oil dipstick (a) vertical. If the fluid level is too low, determine cause and remedy against a separate order
		MB steering gear oil	*BF46.20-P-1001-01A
6	Seal expansion reservoir (30a) with cap (30g).
	Install
7.1	Install left intake air duct	Engine 112, 113
7.2	Install front engine cover (1)	Engine 642 in models 203, 209, 211 Engine 629 in model 211
	Remove/install engine cover	Engine 642 in model 211	AR01.10-P-2405TI
		Engine 642 in model 203, 209	AR01.10-P-2405PI
		Engine 629 in model 211	AR01.10-P-2405TJ
7.3	Install trim panels of cylinder head cover	Engine 611, 613, 646 except 646.820/821, 647, 648
	Remove/install cylinder head cover trim	Engine 611, 646, 647	AR01.20-P-5014-02A
		Engine 613, 648	AR01.20-P-5014-02C
		Bolt, cylinder head cover trim to cylinder head	*BA01.20-P-1002-01G
		Bolt, cover to charge air manifold	*BA01.20-P-1003-01G
7.4	Install upper engine cover (1)	Engine 646.820/821
8	Close engine hood
	Opening engine hood, moving to upright position and closing	Model 163 with supporting rod	AR88.40-P-1000GH
		Model 163 with gas-operated strut	AR88.40-P-1000GI
		Model 203	AR88.40-P-1000P
		Model 209	AR88.40-P-1000Q
		Model 211	AR88.40-P-1000T

CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number	Designation		Engine 646.951/961, 647.961	Engine 646.962/963/966	Engine 648
BA01.20-P-1002-01G	Bolt, cylinder head cover trim to cylinder head	Nm	9	9	9
BA01.20-P-1003-01G	Bolt, cover to charge air manifold.	Nm	9	9	9

STEERING GEAR

Number	Designation			Model 163	Model 203.0/2/7 except 203.2 with code 480	Model 209
BF46.20-P-1001-01A	Power steering	Filling capacity	Liters	≈1.2	≈1.0	≈1 .0
BF46.20-P-1001-01A	Power steering	MB steering gear oil	Sheet	BB00.40-P-0236-03A	BB00.40-P-0345-00A	BB00.40-P-0345-00A

STEERING GEAR

Number	Designation			Model 211
BF46.20-P-1001-01A	Power steering	Filling capacity	Liters	≈1.1
BF46.20-P-1001-01A	Power steering	MB steering gear oil	Sheet	BB00.40-P-0345-00A