Separating outer side longitudinal member - AR63.30-P-1050-01P
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation points on side longitudinal member with cutting templates and cut with body saw (areas B and C).
Depending on the extent of damage, the cutting point can be shifted (area B).
- Transfer separation point onto B-pillar with new part and cut (area A).
- Expose spot welds and cut out with spot weld cutter (areas D, E and F).
- Remove outer side longitudinal member.
- Then grind connection surfaces to bare metal in checked areas. Sand spot weld flanges to bare metal on both sides
- Remove grinding and drilling chips using wet/dry vacuum cleaner.
- Coat insides of spot welding flanges and rivet connections with zinc dust paint.