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Home >> Mercedes Benz >> 2002 >> C230 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 2 Of 2 >> Testing & Repair >> Preparing outer side longitudinal member - AR63.30-P-1050-02P

Preparing outer side longitudinal member - AR63.30-P-1050-02P

Fig 1: Identifying Cutting Templates (303 589 06 23 00)
G04738883
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Outer Side Longitudinal Member Cutting Area
G04738884
  1. Mark separation points with cutting templates and cut (areas B and C).
  2. Mark separation point and cut (area A).

    IMPORTANT Separation point approx. 160 mm parallel to replacement part cutting point.

  3. Then grind connection surfaces to bare metal in checked areas. Sand spot weld flanges to bare metal on both sides
  4. Coat insides of spot weld flanges with zinc dust paint.