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Home >> Mercedes Benz >> 2002 >> C230 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Install outer rear wheel well - AR63.10-P-0670-06PA

Install outer rear wheel well - AR63.10-P-0670-06PA

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number Designation Model 203.204/206/ 207/208/216/ 218/220/235/ 240/242/243/ 245/246/252/ 254/256/261/ 264/265/281/ 284/287/292
BE60.00-P-1002-01E Gap dimension Front door to A-pillar Dimension "B" mm 6.5 (+1)
Front door to fender Dimension "H" mm 3.5 (-0.5/+1)
Front door to rear door Dimension "I" mm 4 (-0.5/+1)
Front door to roof Dimension "C" mm 6.5 (+1)
Rear door to C-pillar Dimension "T" mm 6 (+1)
Rear door to side piece, bottom Dimension "J" mm 3.5 (+1)
Front door to rear fender Dimension "P" mm -
  See picture   AR60.00-P-0700-01PA
BE60.00-P-1003-01E Gap dimension Trunk lid to rear fender, top Dimension "F" mm -
Trunk lid to taillamp Dimension "M" mm -
Rear fender to taillamp Dimension "U" mm 2 (0.5)
  See picture   AR60.00-P-0700-01PA
BE60.00-P-1004-01E Gap dimension Rear-end door to roof Dimension "E" mm 6.5 (± 1)
Rear-end door to rear fender Dimension "M" mm 3.5
Rear-end door to taillamp Dimension "L" mm 4
Rear-end door to bumper Dimension "S" mm 5.5
Rear-end door to D-pillar Dimension "Q" mm -
  See picture   AR60.00-P-0700-01PA
BE60.00-P-1005-01E Gap dimension Fuel filler flap Dimension "K" mm 3.5 (-0.5/+0.5)
See picture   AR60.00-P-0700-01PA
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G04738633
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install outer rear wheel well with rear fender and fit using straightening tool and fix in place.
  2. Install rear lamp, rubber seal and locking eye.
  3. Check and adjust gaps.

    IMPORTANT Use feeler gauge!

    Fig 2: Installing Outer Rear Wheel Well With Rear Fender
    G04738634
    Fig 3: Identifying Outer Rear Wheel Well Spot Welds Area (1 Of 2)
    G04738635
  4. Outer rear wheel well POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas C, G, I and J).
  5. Outer rear wheel well SHIELDED GAS PLUG WELD (area H).
  6. Outer rear wheel well on inner side of vehicle SHIELDED GAS PLUG WELD (areas E and F).
  7. Outer rear wheel well POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area D).
  8. Outer rear wheel well SHIELDED GAS SEAM WELD INTERRUPTED (area B).
    Fig 4: Identifying Outer Rear Wheel Well Spot Welds Area (2 Of 2)
    G04738636