Adjust rear door - AR72.12-P-0650P

MODEL 203.0/ 2

Shown on Model 203.0

Fig 1: Identifying Rear Door Adjusting Components (1 Of 3)

Fig 2: Identifying Rear Door Adjusting Components (2 Of 3)

Fig 3: Identifying Rear Door Adjusting Components (3 Of 3)

	Check, adjust
1	Remove locking eye (1)	Torx bit set	Figure
2	Check door gaps all the way around	Feeler gauge	Figure
		Gap dimensions on hoods, doors and lids	*BE60.00-P-1002-01E
3	Loosen bolts (3) and adjust gap by moving rear door	Bolts to door hinge	*BA72.12-P-1001-01A
4	Slacken bolts (4) and align contour of rear door at hinge side by altering position of rear door	Door paneling (J) must be flush with the contour of the rear fender or be max. 1 mm deeper.
		Bolts at door hinge	*BA72.12-P-1001-01A
		Torx bit set	Figure
5	Install locking eye (1)
6	Completely close rear door and adjust contour by moving locking eye (7).
7	Tighten bolts (2)	Screws on locking eye	*BA72.12-P-1003-01A
		Torx bit set	Figure
8	Inspect contour and fit (C) to roof paneling, align if necessary

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.076	Model 203.276
BE60.00-P-1002-01E	Gap dimension	Front door to A-pillar	Dimension "B"	mm	6.5 (+1)	6.5 (+1)
		Front door to fender	Dimension "H"	mm	3.5 (-0.5/+1)	3.5 (-0.5/+1)
		Front door to rear door	Dimension "I"	mm	4 (-0.5/+1)	4 (-0.5/+1)
		Front door to roof	Dimension "C"	mm	6.5 (+1)	6.5 (+1)
		Rear door to C-pillar	Dimension "T"	mm	-	6 (+1)
		Rear door to side section, bottom	Dimension "J"	mm	3.5 (+1)	3.5 (+1)
		Front door to rear fender	Dimension "P"	mm	-	-
		Front door to rear fender	See figure in		-	-

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.004/006/007/008/016/018/020/035/040/042/043/045/046/052/056/061/064/065/081/084/087	Model 203.204/206/207/208/216/218/220/235/240/242/243/245/246/252/254/256/261/264/265/281/284/287/292
BE60.00-P-1002-01E	Gap dimension	Front door to A-pillar	Dimension "B"	mm	6.5 (+1)	6.5 (+1)
		Front door to fender	Dimension "H"	mm	3.5 (-0.5/+1)	3.5 (-0.5/+1)
		Front door to rear door	Dimension "I"	mm	4 (-0.5/+1)	4 (-0.5/+1)
		Front door to roof	Dimension "C"	mm	6.5 (+1)	6.5 (+1)
		Rear door to C-pillar	Dimension "T"	mm	-	6 (+1)
		Rear door to side section, bottom	Dimension "J"	mm	3.5 (+1)	3.5 (+1)
		Front door to rear fender	Dimension "P"	mm	-	-
		Front door to rear fender	See figure in		AR60.00-P-0700-01P	AR60.00-P-0700-01PA

REAR DOOR

Number	Designation		Model 203
BA72.12-P-1001-01A	Bolts to door hinge	Nm	32
BA72.12-P-1003-01A	Bolts to locking eye	Nm	28

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

Fig 5: Identifying Torx Bit Set (000 589 01 10 00)