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Home >> Mercedes Benz >> 2002 >> C230 Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Entertainment/Navigation, Headlights, Wiper/Washer -- Retrofitting & Conversion -- 203 Chassis >> Retrofitting & Conversion >> Retrofit power supply wiring harness - AN82.64-P-0001-03P

Retrofit power supply wiring harness - AN82.64-P-0001-03P

Fig 1: Identifying Pulling Hook (140 589 02 33 00)
G04736017
Fig 2: Identifying Wiring Harness Repair Kit (220 589 02 99 00)
G04736018

    Wiring harness, preparation 

  1. Disconnect line tie-out with 3-pin, black connector for CD player with changer (in glove compartment) (A2/6) from wiring harness (3) from power supply

    IMPORTANT The line tie-out is the power supply for the CD player with changer (in glove compartment) (A2/6). The remaining power supply wiring harness (3) is no longer required

  2. Remove adhesive tape (2).
    Fig 3: Power Supply Wiring Harness Diagram
    G04736019
  3. Wiring harness specified status 

  4. Wrap power supply wiring harness (1) with felt tape (8)
    Fig 4: Power Supply Wiring Harness Specified Status
    G04736020
  5. Check assignment for black, 2-pin connector on power supply wiring harness (1)

    IMPORTANT Nominal status assignment

    Chamber 1: red/pink line (rt/rs) or red/black line (rt/sw)

    Chamber 2: brown line (br)

    Chamber 3: blue/black wake-up line (bl/sw)

  6. Strip insulation on brown line (br) and rot/ pink line (rt/rs) for power supply wiring harness (1)
  7. Cut insulation off of vehicle-own radio wiring harness (6) approx. 50 mm as of black, 16-pin connector for radio (A2)
  8. Cut brown line (br) of vehicle-own radio wiring harness (6)
  9. Strip off insulation at ends of brown line (br) of vehicle-own radio wiring harness (6) and connect with brown line (br) of power supply wiring harness (1) with solder connector (4)
    Fig 5: Identifying Vehicle-Own Radio Wiring Harness And Power Supply Wiring Harness
    G04736021
  10. Cut red/blue line (rt/bl) of vehicle-own radio wiring harness (6)
  11. Strip off insulation at ends of red/blue line (rt/bl) from vehicle-own radio wiring harness (6) and connect with red/pink line (rt/rs) of power supply wiring harness (1) with solder connector (4)
    1. Connect blue/black wake-up line (bl/sw) for power supply wiring harness (1) with blue/black wake-up line (bl/sw) from vehicle-own radio wiring harness (6) with potential distributor (5)

      IMPORTANT On vehicles with blue/black wake-up line (bl/sw) in chamber 16 of black, 16-pin radio connector (A2).

      IMPORTANT The voltage distributor (5) is available in the wiring harness repair set SPECIAL TOOL .

      Fig 6: Identifying Vehicle-Own Radio Wiring Harness And Voltage Distributor
      G04736022
    2. Strip insulation off of blue/black wake-up line (bl/sw) on power supply wiring harness (1) and install MCP 2.8 contact (3) on blue/black line (bl/sw)

      IMPORTANT On vehicles without blue/black wake-up line (bl/sw) in chamber 16 of black, 16-pin radio connector (A2).

      IMPORTANT Take MCP 2.8 contact (3) from wiring harness repair set SPECIAL TOOL .

      Fig 7: Identifying Power Supply Wiring Harness
      G04736023
      Fig 8: Identifying 16-Pin Radio Connector
      G04736024
  12. SPECIAL TOOL Press lock (7) with puller hook out of 16-pin radio connector (A2) in direction of arrow and remove. Install blue/black wake-up line (bl/sw) with MCP 2.8 contact in chamber 16 of black, 16-pin radio connector (A2)

    IMPORTANT On vehicles without blue/black wake-up line (bl/sw) in chamber 16 of black, 16-pin radio connector (A2).

    IMPORTANT Blue/black wake-up line (bl/sw) should arrest audibly.

  13. Reinstall lock (7) in black, 16-pin radio connector (A2).
  14. Break out perforation in glove compartment (see arrow) with suitable tool
    Fig 9: Identifying Break Out Perforation In Glove Compartment
    G04736025
    Fig 10: Identifying CD Player With Changer Of Power Supply Wiring Harness
    G04736026
  15. Route black, 3-pin connector for CD player with changer (in glove compartment) (A2/6) of power supply wiring harness (1) behind instrument panel carrier through cutout in glove compartment.