Remove/install front engine mounts and/or engine support - AR22.10-P-1260HA

ENGINE 111, 605, 606 in MODEL 124

ENGINE 606.961 in MODEL 140

ENGINE 111 in MODEL 170

ENGINE 111, 604, 605 in MODEL 202

ENGINE 111, 604, 605, 606.912 /962 in MODEL 210

ENGINE 111 in MODEL 208

Fig 1: Identifying Front Engine Mounts And/Or Engine Support Remove/Install Components (Engine 111)

Fig 2: Identifying Front Engine Mounts And/Or Engine Support Remove/Install Components (Engine 604, 605, 606)

	Remove/install
1.1	Detach charge air pipe (110) at radiator	Engine 605.960 in model 202, 605.962 in model 210	AR09.41-P-1311H
2.1	Detach fan shroud (7), place over viscous fan	Engine 111/ 604/ 605, 606.912 in model 208, 210 Installation: Adjust fan shroud (7) to fan.	AR20.40-P-6800HA
2.2	Detach fan shroud (7), take up and out	Engine 606.962 in model 210	AR20.40-P-6800HA
2.3	Turn fan shroud ring (7a) out of the locking studs at the fan shroud (7) and remove	Engine 606 in model 124 Installation: Ensure correct seating of the fan shroud ring (7a) in the fan shroud (7) locking studs.	AR20.40-P-6800HA
3.1	Unbolt intake manifold support (14)	Engine 111 with light alloy intake manifold
4.1	Remove shield of steering idler arm (5) at right engine mount	Engines 111.943/946/973 in model 170 Engine 111.944/975/ 604/605 in model 202 Engines 111.944/945/975 in model 208
5.1	Unscrew the bolt inside the engine damper element (11) from the engine mount	Models 124, 170, 202, 208 bolt + washer except engine 605.960 in model 202 right engine mount	*BA22.10-P-1004-01A
			*BA22.10-P-1004-01D
		Model 210 bolt + washer	*BA22.10-P-1004-01A
			*BA22.10-P-1004-01D
6.1	Unscrew bolts for engine mount (12) on frame cross member	Model 140, on left and right
			*BA22.10-P-1008-01D
7.1	Unscrew bolts for engine mounts (12) on frame cross member and front axle carrier, respectively	Models 124, 170, 202, 208 bolt + washer	*BA22.10-P-1001-01A
			*BA22.10-P-1008-01D
		Model 210 bolt + washer	*BA22.10-P-1008-01A
			*BA22.10-P-1001-01D
8	Raise engine at front lifting eye	Ensure that the injection line at the front engine lifting eye is not damaged and the rear of the engine does not touch the body. Do not overstretch coolant hoses. Model 170: Ensure the hose at the power steering pump is not tensioned, detach if necessary
			*WE58.40-Z-1012-11A
			*WH58.30-Z-1001-07A
9.1	Unscrew the bolt inside the engine damper element (11) from the engine mount	Model 140 left engine mount
			*BA22.10-P-1004-01D
10.1	Unbolt engine support (19) together with engine mount (2) at crankcase	Engine mount on right as bolt (11) is not accessible through turbocharger or supercharger. Engine 605.960 in model 202, Engine 111.944/975 in model 202, Engine 111.944/975 in model 208 Engine 111.947 in model 210 Engine 605.962 in model 210 Engine 606.961/962
			*WH58.30-Z-1001-07A
11	Remove engine mounts (2, 3)	The anti-twist locks (arrows) in the engine mounts (2) and (3) must engage in the retaining slots in the engine supports (19) and (20) (arrows). Model 170: detach the steering shock absorber in order to remove the left engine mount
	Environmental protection regulations for disposal of engine mounts	Dispose of engine mounts as mixed scrap
12	Unbolt engine supports (19, 20)	If automatic transmission is fitted, pay attention to bracket for transmission wiring harness (70 and 21, respectively).
		Models 124, 140, 202, 208, 210 bolt + washer	*BA22.10-P-1005-01A
			*BA22.10-P-1005-01D
		Model 140	*BA22.10-P-1004-01D
13.1	Unbolt shield (6) at engine support (19)	Models 124, 202, 208, 210
			*BA22.10-P-1007-01A
			*BA22.10-P-1007-01D
14	Install in the reverse order

Engine suspension, engine mounts, engine supports

Number	Designation			Engine 111 in model 124	Engine 111 in models 170, 202, 208	Engine 111 in model 210
BA22.10-P-1001-01A	Bolt, engine mount to frame crossmember	M 8	Nm	-	25	-
BA22.10-P-1001-01A	Bolt, engine mount to frame crossmember	M 10	Nm	40	-	-
BA22.10-P-1004-01A	Bolt, engine mount to engine carrier		Nm	55	55	55
BA22.10-P-1005-01A	Bolt of engine support to crankcase	Stage 1	Nm	20	20	20
BA22.10-P-1005-01A	Bolt of engine support to crankcase	Stage 2	∠ °	-	90	-
BA22.10-P-1007-01A	Bolt, shield to engine support	Size M 6	Nm	10	10	10
BA22.10-P-1008-01A	Bolt, front engine mounts to front axle carrier		Nm	-	-	35

Engine suspension, engine mounts, engine supports

Number	Designation			Engines 604, 605 in model 202	Engines 604, 605, 606 in model 210	Engines 605, 606 in model 124
BA22.10-P-1001-01D	Bolt, front engine mounts to front axle carrier		Nm	-	35	-
BA22.10-P-1004-01D	Bolt, engine mount to front engine bracket		Nm	55	55	55
BA22.10-P-1005-01D	Bolt, engine support to crankcase	Stage 1	Nm	20	20	20
BA22.10-P-1005-01D	Bolt, engine support to crankcase	Stage 2	∠ °	-	90	-
BA22.10-P-1007-01D	Bolt, shield to engine support	M6	Nm	10	10	10
BA22.10-P-1008-01D	Bolt, rear engine mount to frame crossmember		Nm	25	-	40

Engine suspension, engine mounts, engine supports

Number	Designation			Engine 606.961 in model 140
BA22.10-P-1001-01D	Bolt, front engine mounts to front axle carrier		Nm	-
BA22.10-P-1004-01D	Bolt, engine mount to engine carrier		Nm	55
BA22.10-P-1005-01D	Bolt of engine support to crankcase	Stage 1	Nm	20
BA22.10-P-1005-01D	Bolt of engine support to crankcase	Stage 2	∠ °	-
BA22.10-P-1007-01D	Bolt, shield to engine support	M6	Nm	10
BA22.10-P-1008-01D	Bolt, rear engine mount to frame crossmember		Nm	25

Commercially available tools

Number	Designation
WH58.30-Z-1001-07A	Shackle, DIN 82101

Workshop equipment

WE58.40-Z-1012-11A

Load regulator (engine hoist), self-locking