Retrofitting coolant preheater - AN20.30-P-0001Q

ENGINE 112.9, 113.9 in MODEL 220 

Installation sequence with engines 112, 113 

Fig 1: Identifying Retrofitting Coolant Preheater - Engine 112.9, 113.9 In Model 220

Installation sequence with Engine 112 

Fig 2: Identifying Tie Strap, Cable Clamps And Connector - Engine 112

Installation sequence with Engine 113 

Fig 3: Identifying Tie Strap, Cable Clamps And Connector - Engine 113

	Removing
	Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
1	Drain coolant	at radiator and crankcase
			AR20.00-P-1142HA
2	Remove lower engine compartment paneling
			AR61.20-P-1105M
	Installing
	Notes on coolant preheater		AH20.00-P-1001-01A
3	Screw coolant preheater (20) into housing (10)	Clamp housing in vise and adjust distance with sleeves or nuts. Use new O-ring.	*BA20.00-P-1001-01A
			Figure
4	Connect housing (10) to coolant pump with hose (11)
5	Screw housing (10) onto timing case cover with self-tapping screws (13)	Take special care when screwing in the self-tapping screws.
6	Fasten hose (11) with clamps (12)
7	Install and tighten new lower water hose (14) between housing (10) and radiator
8	Fasten electric cable of coolant preheater (20) to oil pan using rubberized clamps (15),		*BA01.45-P-1001-01B
9	Continue routing along left longitudinal member to crossmember above left headlamp	Fasten cable to existing wiring with tie strap (2).
10	Fasten retaining spring (a) with cap (b) and self-tapping screws (c) to crossmember (9)
11	Hang cable plug (8) in retaining spring and attach cap (b)
12	Inspect cooling system for leaks
			AR20.00-P-1010HA
			Figure
			Figure

OIL PAN

OIL PAN

COOLANT PREHEATER

Fig 4: Identifying Ring Wrench Socket (119 589 00 03 00)

Fig 5: Identifying Tester (124 589 24 21 00)

Fig 6: Identifying Test Cap (210 589 00 91 00)