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Home >> Mercedes Benz >> 2001 >> S600 >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows - 215 & 220 Chassis >> Testing & Repair >> Removing and installing front door lock - AR72.10-P-4011 >> Remove/install front door lock - AR72.10-P-4011N

Remove/install front door lock - AR72.10-P-4011N

MODEL 215 

Fig 1: Identifying Front Door Lock Remove/Install Components (1 Of 3)
G04850040
Fig 2: Identifying Front Door Lock Remove/Install Components (2 Of 3)
G04850041
Fig 3: Identifying Front Door Lock Remove/Install Components (3 Of 3)
G04850042
REMOVING Remove     
1 Remove door lining from front door.   AR72.10-P-1000N 
2 Remove sidebag from front door   AR91.60-P-0690M
3 Disconnect left/right door speaker group connector (H4/1x1; H4/2x1)    
4 Unscrew bolts (7) and remove woofer speaker (H4/1h2; H4/2h2) SPECIAL TOOL Figure
5 Remove door foil from front door   AR72.10-P-1010N 
6 Remove crank operated window on front door   AR72.10-P-1900N 
7 Remove cap (11) above nut (12) from door floor panel (13) and unscrew nut (12)    
8 Loosen nut (8) and unhook rear window lift guide rail (10) from bracket (9)    
9 Lift rear window lift guide rail (10) until the stud bolts (10a) on the door floor panel (13) are unhooked and then lay rear window lift guide rail (10) down in door at front    
10 Unhook Bowden cable (6) from inside door opener from door lock (1) and remove NOTES Unclip bracket (5) from door lock (1)  
11 Fold open retainer (14) for release rod and unhook release rod (15)    
12 Disconnect CL line (3)    
13 Remove lock cylinder guide   AR72.10-P-2400N 
14 Unscrew bolt on lock cover (4)    
15 Unscrew lock mounting bolts (2) SPECIAL TOOL Figure
16 Take out door lock (1) through access cover    
INSTALLING Install     
17 Insert door lock (1) through access cover    
18 Screw in lock mounting bolts (2) TORQUE SPECIFICATION *BA72.10-P-1008-01E 
    SPECIAL TOOL Figure
19 Screw in lock cover bolt (4)    
20 Install lock cylinder guide   AR72.10-P-2400N 
21 Connect CL line (3)    
22 Hook release rod (15) into retainer (14) IMPORTANT With retainer (14) open, press release rod upward until resistance can be felt. Then close retainer (14) again and lock  
23 Hook Bowden cable (6) for inside door opener into door lock (1) NOTES Clip bracket (5) into door lock (1)  
24 Install rear window guide rail (10) on door floor panel (13) Hook stud (10a) into door floor panel.  
25 Hook rear window lift guide rail (10) into bracket (9) and screw in nut (8) IMPORTANT Do not tighten nut (8) so that it is still possible to adjust the crank window. AR72.10-P-1950N 
26 Screw in nut (12) IMPORTANT Do not tighten nut (12) so that it is still possible to adjust the crank window.  
27 Install crank window in front door   AR72.10-P-1900N 
28 Insert cap (11) above nut (12) into door floor panel (13)    
29 Check clearance, correct if necessary   *BE72.10-P-1001-01C 
30 Perform function check    
31 Install door foil on front door   AR72.10-P-1010N 
32 Insert woofer speaker (H4/1h2; H4/2h2) and screw in bolt (7)    
33 Connect left, right door speaker group connector (H4/1x1; H4/2x1)    
34 Install sidebag in front door   AR91.60-P-0690M
35 Install door lining in front door   AR72.10-P-1000N 
TEST VALUES FOR FRONT DOOR

Number Designation Model 215
BE72.10-P-1001-01C Gap mm 2 (±1)
TORQUE SPECIFICATION FRONT DOOR TIGHTENING TORQUE

Number Designation Model 215
BA72.10-P-1008-01E Bolt to door lock Nm 8
Fig 4: Identifying Torx Bit Set (000 589 01 10 00)
G04850043