Inspecting cylinders with light probe - AR01.00-P-0200AU
ENGINE 112, 137, 275, 285, 112.945, 113.962/982
ENGINE 113 in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230
Shown on engine 112
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by contact with parts conducting high voltages. | Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. | AS15.10-Z-0001-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Remove a spark plug from each cylinder | Type 208.474 Type 202.088 Model 210.062/262 |
|
| Replace spark plugs | Model 129 with engine 112.923/943, 113.961 | AP15.10-P-1580AC | |
| Model 163 with engine 112, 113 | AP15.10-P-1580GH | ||
| Model 209, 210 except 210.062 /262, 208 except 208.474, 202 except 202.088 with engine 112, 113 Model 203, 170 with engine 112 |
AP15.10-P-1580A | ||
| Model 215, 220 with engine 137 Model 215, 220, 230 with engine 275 Model 215, 220 with engine 285 |
AP15.10-P-1580L | ||
| Model 211 with engine 112, 113 Model 215 with Engine 113 Model 220 with engine 112, 113 Model 230 with engine 112, 113 |
AP15.10-P-1580AB | ||
| Model 240 with engine 285 | AP15.10-P-1580H | ||
| Model 463 with Engine 112, 113 | AP15.10-P-1580GA | ||
| 2.1 | Remove bottom engine compartment paneling | Model 240 | AR61.20-P-1105H |
| 3 | Position piston of cylinder to be inspected to BDC | To do this, crank the engine at the central bolt of the crankshaft in the direction of rotation of the engine: ↓ Firing order |
AR01.00-P-1300-03HA |
| 4 | Connect cylinder inspection lamp (05) and insert the flexible test probe for the inspection lamp via the spark plug bore into the respective cylinder | *WH58.30-Z-1014-05A | |
| *WH58.30-Z-1006-05A | |||
| *WH58.30-Z-1007-05A | |||
| Check | |||
| 5 | Inspect cylinder walls | Mat-grey surface, no honing pattern. If the condition of the cylinder wall is not clearly recognizable: ↓ |
|
| Model 129, 163, 170, 202, 203, 208, 209, 210, 215,220,230,463 | |||
| Remove cylinder head | |||
| Model 129 with engine 112, 113 | AR01.30-P-5800B | ||
| Model 202, 208, 210 with engine 113 | |||
| Model 163 with engine 112, 113 | AR01.30-P-5800MV | ||
| Model 170, 202, 208, 210 with engine 112 | AR01.30-P-5800BA | ||
| Model 220 with engine 112, 113 Model 230 with engine 113 |
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| Model 203 with engine 112, 113 except 203.764 | AR01.30-P-5800PV | ||
| Model 209 with engine 112, 113 | |||
| Type 203.764 Model 215, 220 with engine 137 |
AR01.30-P-5800L | ||
| Model 215, 220 with engines 275.950/ 980 | AR01.30-P-5800M | ||
| Model 230 with engine 275.951 | |||
| Model 463 with Engine 112, 113 | AR01.30-P-5800GV | ||
| Model 240 | AR01.10-P-2400H | ||
| Remove engine | |||
| General information on inspecting cylinder walls | Engine 112, 113, 134, 135, 137, 166, 275, 285, 611, 612, 613, 628, 639, 646, 647, 648 | AH01.00-P-0300-01A | |
| 6 | Inspect the remaining cylinders following the same procedure | ||
| 7 | Install in the reverse order |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
| WH58.30-Z-1006-05A | Flexible endoscope, package contents 1 (complete unit), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen |
| WH58.30-Z-1007-05A | Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen |
| WH58.30-Z-1014-05A | Cylinder inspection equipment |