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Home >> Mercedes Benz >> 2001 >> S500 >> Repair and Diagnosis >> Body & Frame >> Towing Systems >> Frame, Trailer Operation - 215 & 220 Chassis >> Retrofitting & Conversion >> Connecting wiring harness - AN31.19-P-8080 >> Connecting wiring harness - AN31.19-P-8080-03N

Connecting wiring harness - AN31.19-P-8080-03N

Fig 1: Identifying Wiring Harness Connection
G04840629
Fig 2: Identifying Wiring Harness Location
G04840630
  1. Pass trailer coupling socket through hole under right tail lamp from inside and seal with grommet (i).

    IMPORTANT Pull rubber grommet off trailer coupling socket.

  2. Connect ground lead to ground point in right side of trunk (W7/1).
  3. Route trailer coupling wiring harness (1) along existing cable to cable duct in rear wall (see arrow) and fasten.
  4. Route branch-off line with 4-pin connector (1a) along trunk sill to left tail lamp and fasten to existing cables.
    Fig 3: Identifying Trailer Coupling Control Module - Shown On Model 220
    G04840631
  5. Route trailer coupling wiring harness (1) along existing cables to rear fuse box (F4) and fasten.
    Fig 4: Identifying Trailer Coupling Wiring Harness And Rear Fuse Box
    G04840632
  6. Unplug 6-pin connector (1A) from rear SAM control module (N10/8) (see diagram bottom left).
  7. Open 6-pin connector (1A), insert green cable (gn) into chamber 6 and white cable (ws) into chamber 5, and connect to rear SAM control module (N10/8).

    IMPORTANT The green and white cables (gn, ws) are from the trailer coupling wiring harness (1).

  8. Connect 2-pin white connector (K2) with black/red cable (sw/rt) to free socket in rear fuse and relay box (K40/5).

    IMPORTANT The socket is outlined with white paint.

    Fig 5: Identifying Trailer Coupling Wiring Harness Connection
    G04840633
  9. Connect ground lead to ground shielding for CAN/SAM in rear (W50/2) (see detail).
  10. Position the single blue fuse housing for the fuse (54) and the double blue fuse housing for the fuses (55, 56) as shown in the diagram and install fuses as follows:
    • Fuse 54 with 10A rating (pink/red cable)
    • Fuse 56 with 30A rating (red/yellow cable)

    NOTESFuse 55 with 30A rating (red/violet cable) should only be installed when towing a trailer. 

    Fig 6: Identifying Fuses Location
    G04840634
  11. Route branch-off line with 4-pin connector (1a) behind left quarter panel to trailer coupling release (A63) and install in chamber 2 (see arrow in detail).
    Fig 7: Identifying Trailer Coupling And Connector
    G04840635
  12. Route trailer coupling wiring harness with trailer coupling socket (X58) along the rear center panel and fasten to existing holes at two points (see arrows) with omega clips.

    IMPORTANT Omega clips are included in the trailer coupling wiring harness.

  13. The first omega clip is fastened to the right trailer coupling bracket (see detail).
  14. Pass trailer coupling socket (X58) through eye in ball head.
    Fig 8: Identifying Trailer Coupling Socket
    G04840636
  15. Place trailer coupling socket (X58) in socket housing (10) and seal with grommet (10b).

    IMPORTANT Ensure that the grommet (10b) is inserted into the socket housing (10) without creases.

    Fig 9: Identifying Socket Housing
    G04840637
    Fig 10: Identifying Grommet
    G04840638
  16. Fasten socket housing (10) to ball head with two bolts.
  17. Fasten trailer coupling wiring harness (1) to rear of ball head using existing cable strap.

    IMPORTANT Ensure that the trailer coupling wiring harness can move freely when the ball head is swiveled.

    Fig 11: Identifying Trailer Coupling Wiring Harness
    G04840639
    Fig 12: Identifying Socket Housing
    G04840640