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Adjusting rear side windows - AR67.30-P-4200N

MODEL 215 

Fig 1: Identifying Rear Side Windows Components - Model 215
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Fig 2: Identifying Arresting Hooks, Screw And Cover
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Fig 3: Identifying Rear Side Windows Gap
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MODIFICATION NOTES

22.3.01 Value changed from 7...9 mm to 6...8 Value in row BE67.30-P-1001-01N changed for model 215 *BE67.30-P-1001-01N 
REMOVINGINSTALLING Removing, installing     
1 Remove side wall paneling in rear   AR68.30-P-1450N
2 Unscrew screw (2) from cover (3) NOTESInstallation:  Check cover (3) for leakage, if necessary seal with suitable sealant.  
    Sealing cord *BR00.45-Z-1046-01A 
3 Open arresting hooks (5) and remove cover (3) IMPORTANT To open arresting hooks (5) turn screws (4) counterclockwise until the arresting hooks (5) turn to the open position (Fig. A).
IMPORTANTInstallation:  The arresting hooks (5) must be located in the open position (Fig. A) and it must be possible to move them to the close position by turning the screws (4) (Fig. B).
 
  Adjustment in longitudinal direction     
4 Check window inclination and position of rear side window (1) in longitudinal direction and correct if required; for this purpose, close rear side window (1) up to 20 mm below sealing frame    
5 Roll rear side window (1) down until screws (6) are accessible through installation openings on window lift mechanism (7)    
6 Loosen screws (6) TORQUE SPECIFICATION *BA67.30-P-1001-01B 
    SPECIAL TOOL Figure
    IMPORTANT After loosening screws (6) it is possible to correct the inclination and gap "A" in relation to the crank widow in the front door. *BE67.30-P-1001-01N 
  Height adjustment     
7 Loosen nut (8) and push upward in slot on window lift mechanism (7) to move the rear side window (1) down or slide downward to move the rear side window (1) up IMPORTANT The top edge of the glass of the rear side window (1) should plunge completely below the rubber lip of the sealing frame (arrows).  
8 Loosen screw (9) and adjust dimension "C" above bottom stop   *BE67.30-P-1003-01N 
9 Check protrusion of window in front door in relation to rear door window IMPORTANT Loosen screws (10) and adjust dimension "B" by moving window lift mechanism (7). *BE67.30-P-1002-01N 
    TORQUE SPECIFICATION *BA67.30-P-1002-01B 
10 Install in the reverse order    
11 Check rear side window (1) for leakage and easy motion and repeat adjustment operation if required    
TORQUE SPECIFICATION SIDE WINDOWS

Number Designation Model 215
BA67.30-P-1001-01B Screw for rear side widow on window lift mechanism Nm 9
BA67.30-P-1002-01B Screw for power window lift mechanism of rear side window on inner plate Nm 9
TEST VALUES FOR REAR SIDE WINDOW

Number Designation Model 215
BE67.30-P-1001-01N Gap between edge of glass on crank window and rear side window Dimension" A" mm 6...8
Fig. see   -
BE67.30-P-1002-01N Protrusion of window in front door in relation to rear side window Dimension "B" mm 0...1
Fig. see   -
BE67.30-P-1003-01N Protrusion of window stay in relation to outer rear sealing rail Dimension "C" mm 0...1
Fig. see   -
Fig 4: Identifying Torx Bit Set (000 589 01 10 00)
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REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-01A Sealing cord A 005 989 12 71 11