Install headliner wiring harness - AR54.18-P-0020N

MODEL 215 

Fig 1: Overview Of Headliner Wiring Harness - Model 215 (1 Of 2)

Fig 2: Overview Of Headliner Wiring Harness - Model 215 (2 Of 2)

	Install
	A new main wiring harness (2) must only be installed when replacing the headliner (1). Use the old headliner (1) as a guide for routing the main wiring harness (2)
1	Place new headliner (1) on a clean surface
2	Support the new headliner (1) with suitable clean spacers, e.g. foamed material or styrofoam blocks.	Do not use any hard or sharp-edged objects, otherwise the covering of the new headliner (1) will be damaged. This prevents the new headliner (1) from bending during the following steps.
3	Clip left front vanity mirror illumination (E14/6) and right front vanity mirror illumination (E14/7) into left and right installation frame.
4	Connect wiring harness for vanity mirror illumination (6) to left front vanity mirror illumination (E14/6) and right front vanity mirror illumination (E14/7)
5	Unclip covering from left and right sun visor pivot bearing (7)
6	Install left and right sun visor pivot bearing (7) in headliner (1) and clip in covering.
7	Route wiring harness for vanity mirror illumination (6) and fasten to headliner (1) using approx. 10 cm strips of adhesive tape (Tesaband 4657) positioned approx. 10 cm apart as illustrated.
		Tesaband 4657	*BR00.45-Z-1071-02A
8	Measure overhang of main wiring harness (2) at C-pillar of old headliner (1) and ensure new main wiring harness (2) hangs over the same distance.
9	Route new main wiring harness (2) starting at C-pillar of new headliner (1) and fasten to headliner (1) using approx. 10 cm strips of adhesive tape (Tesaband 4657) positioned approx. 10 cm apart as illustrated.	Do not cross wiring harnesses and press down strips of adhesive tape well otherwise short circuit can occur due to chafing.
		Do not fasten cable set attachment for rear dome lamp PTS warning indicator with wiring connector (3) from main wiring harness (2) to headliner (1) with strips of adhesive tape.
		Tesaband 4657	*BR00.45-Z-1071-02A
10	Route cable set attachment for interior motion sensor transmitter and receiver (4) and fasten to new headliner (1) using approx. 10 cm strips of adhesive tape (Tesaband 4657) positioned approx. 10 cm apart as illustrated.
		Tesaband 4657	*BR00.45-Z-1071-02A
11.1	Fasten wiring connector (9) of cable set attachment for interior motion sensor transmitter and receiver (10) to headliner (1) using Tesaband 4657	On vehicles without code (882b) interior monitoring (only with anti-theft alarm system)
12	Connect up connector (9) of main wiring harness (2) and coupling (8) of vanity mirror illumination wiring harness (6)	Connector (9) and coupling (8) have distinct designs and are color coded.
13	Prepare headliner (1) for installation.		AR68.30-P-4305N

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1071-02A	Adhesive tape	A 001 989 17 85