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Home >> Mercedes Benz >> 2001 >> S430 >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery & Headlight -- Retrofitting & Conversion -- 215 & 220 Chassis >> Retrofitting & Conversion >> Retrofitting additional battery - AN54.10-P-0002I >> Prepare to retrofit battery frame - AN54.10-P-0002-01I

Prepare to retrofit battery frame - AN54.10-P-0002-01I

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Fig 1: Identifying Bracket, Drill Holes And Battery Frame
G04849743
  1. Position battery frame (1) in trunk.

    IMPORTANT Edge of mount (1a) should be flush with edge of longitudinal member.

  2. Mark holes to be drilled (2, 3, 4).
  3. Remove battery frame.
  4. Drill holes (2, 3, 4) with Ø 6.5 mm dia. bit.
  5. Remove insulating mats in area of contact surface of battery frame.
  6. Remove U-guard from rear of drill holes (2, 3).
  7. Insert M6 x 16 screws in rear wheelhouse to trunk and weld on.
  8. Insert M6 x 16 screws in trunk floor to trunk and weld on.
  9. Apply corrosion protection to hole (4).
  10. Position M6 box nut on hole (4).
  11. Vacuum clean trunk.