Remove/install rear window - AR67.20-P-3550GH

MODEL 163 

Fig 1: Identifying Cutting Areas For Rear Window

	Remove
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Remove tailgate wiper motor		AR82.30-P-6900GH
3	Remove center high-mounted stop lamp		AR82.10-P-5375GH
4	Remove liner on tailgate		AR72.20-P-3520GH
5	Separate electrical connections of rear window defroster
	Risk of injury  from blade slipping off when clamping blade in multicutter and from glass splinters when cutting out window	Always interrupt air supply when inserting blade. Wear protective gloves and eye protection.
6	Cutting out rear window	Secure rear window with adhesive strips to prevent it from falling off.	AR67.20-P-3550-01GH
			Figure
			Figure
			*WH58.30-Z-1003-20A
7	Use suction cups to lift rear window off tailgate		*WE58.40-Z-1029-11A
8	Cut off remaining adhesive material on body flange and remove loose residues	Not more than 2 mm must remain.
	Installation
9	Prepare window for installation		AR67.10-P-1000-03P
10	Prepare body flange	If body flange is damaged or residual adhesive material missing, first of all apply primer (red aluminum bottle) to adhesive point. Allow primer to air-dry for min. 10 minutes.
11	Align glass pane in body opening		AR67.20-P-3550-04GH  *BE67.20-P-1004-01A
12	Use suction cups to take rear window off tailgate		*WE58.40-Z-1029-11A
13	Open crank window at front door	During curing time, this prevents the window from being pressed outward by the air pressure when the doors are closed.
14	Guide nozzle along glue residue on body flange while pressing glue out uniformly	Height of glue bead approx. 13 mm. Install window within 10 minutes before adhesive force of glue starts to decrease.
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
15	With aid of second person, position window on adhesive strips (matched up), position on adhesive bead and press on long enough until it is resting on the window rubber spacers		*WE58.40-Z-1029-11A
16	Attach window with adhesive strips	Curing time is approx. 1 hour, calculated from the time the window is installed. The rain test can be performed after the installation work.
17	Plug in electrical connections for window defroster
18	Install in the reverse order

Test and adjustment values for rear window

Number	Designation			Model Series 163
BE67.20-P-1004-01A	Distance between window and body opening, dimension "A"	Dimension "A"	mm	6
		Fig. see		AR67.20-P-3550-04GH

Fig 2: Identifying Cutting Blade (124 589 12 63 00)

Fig 3: Identifying Cutting Blade (124 589 21 63 00)

Commercially available tools

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

Workshop equipment

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

Repair materials

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93