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Home >> Mercedes Benz >> 2001 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Infotainment >> Electrical System - Body -- 163 Chassis >> Testing & Repair >> Remove/install electric headlamp range adjustment motor - AR82.10-P-4082GH

Remove/install electric headlamp range adjustment motor - AR82.10-P-4082GH

MODEL 163.154 /172 /113 with CODE (612) Xenon headlamp unit 

MODEL 163.174/175/128/157 

Fig 1: Identifying Electric Headlamp Range Adjustment Motor Components
G04608615
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire hazard  through highly flammable material in the area of damaged xenon bulbs
Risk of injury  through UV light, hot components on xenon headlamps and glass splinters when xenon bulbs burst
Risk of poisoning  through inhalation of mercury vapor and swallowing of or skin contact with toxic salts and mercury compounds
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off complete lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the workplace is sufficiently ventilated. AS82.10-Z-0001-01A 
1 Remove left front lamp unit (E1) or right front lamp unit (E2)   AR82.10-P-4730GH 
2 Remove cover from rear of lamp unit    
3 Turn left headlamp range adjustment motor (E1m1) or right headlamp range adjustment motor (E2m1) to right and remove from left front lamp unit (E1) or right front lamp unit (E2) IMPORTANT Left side: 1/4 clockwise rotation. Right side: 1/4 counterclockwise rotation.  
4 Unhook adjusting support and remove left headlamp range adjustment motor (E1m1) or right headlamp range adjustment (E2m1)    
5 Install in the reverse order    
6 Set headlamps to zero position using STAR DIAGNOSIS    
7 Inspect headlamp adjustment, correct if necessary.    
REFER TO MAINTENANCE Check and correct headlamp adjustment   AP82.10-P-8260GH