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Problems with charging battery - AF54.10-P-6005A

MODEL 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 215, 220, 230, 461, 463 with mat battery 

Modification notes

13.8.01 Supersedes STIP 54.10-016 dated 09.08.2001
Damage code Cause Remedy  
54 001 Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A 
  Most workshop battery chargers require a counter voltage (>7 V) from the battery to be charged in order to start the charging operation. This allows the charger to recognize whether the polarity is connected properly. Since mat batteries are not necessarily defective, even at such low voltages (<7 V), proceed as follows if you encounter the problems mentioned above when charging: ↓  
  IMPORTANT Discharge mat batteries with a voltage <7 V are not "recognized" depending on the type of charger and therefore not charged. IMPORTANT Before charging, connect a second "good (12 V)" battery in parallel with the mat battery.  
    1 Connect battery in parallel to the mat battery.  
    Model 129, 163, 168, 170, 202, 208, 210 AR54.10-P-1130Z 
    Model 203, 209 AR54.10-P-1130P
    Model 215, 220, 230
NOTES As soon as the two batteries are connected in parallel, a compensating current can flow. Here, particular caution is required when connecting and disconnecting the cables (arcing).
AR54.10-P-1130I
    2 Start charging operation
NOTES Charge for a maximum of 1 hour.
 
    3 Remove second battery  
    IMPORTANT If necessary: ↓
4 Recharge second battery.
 
    5 Measure voltage of mat battery.
NOTES At a value of > 7 V, a new attempt should be made to recharge the battery: ↓
 
    6 Charge battery again.  
    IMPORTANT Warranty will be recognized only when the above procedure is observed.
IMPORTANT Newer chargers can be recoded for voltages <7V.