LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2001 >> ML320 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 163 Chassis >> Testing & Repair >> Remove/install parking brake pedal assembly - AR42.20-P-0510GH

Remove/install parking brake pedal assembly - AR42.20-P-0510GH

MODEL 163 

Fig 1: Identifying Parking Brake Pedal Assembly Components
G04607420
Modification notes

11.12.02 Notes on safety for lifting platform, included for the first time   AS00.00-Z-0010-01A
11.12.02 Check version of pedal assembly, included for the first time Step 9 BT42.20-P-0510-01A
REMOVINGINSTALLING Remove/Install     
DANGER Lethal injuries  are possible if vehicle slips off of lifting platform Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Pre-tension automatic cable slack adjuster   AR42.20-P-0520-01A 
2 Remove cover of pedal assembly (71)    
3 Remove parking brake indicator switch (S12).    
4 Detach brake cable (85) from tensioning shackle at parking brake pedal (75) and unclip from holding lug using snap-release tool (043) IMPORTANTInstallation:  Observe rubber ring (85c).  
    SPECIAL TOOL Snap-release tool Fig 2
5 Remove pedal assembly (71). Unscrew upper bolt (72) to do this. Only loosen lower bolt (72) and detach pedal assembly (71)  
    NOTES Do not  loosen torx bolts on back of pedal assembly (71) otherwise the pedal assembly (71) will be damaged beyond repair.  
    TORQUE SPECIFICATION *BA42.20-P-1001-01A 
REFER TO BASIC KNOWLEDGE Friction brake of parking brake pedal assembly, function   GF42.20-P-1000A 
6 Detach control cable (79) for releasing parking brake. IMPORTANT To do so, first remove the bracket (77a) and then detach the control cable (79) from the release lever (77). Unclip control cable (79) from pedal assembly (71) using tool (010).  
REFER TO SHOP-MADE TOOLS Tool for releasing parking brake control cable   WF58.50-P-4220-01A
7 Install in the reverse order    
8 Relieve load on automatic slack adjuster.   AR42.20-P-0520-02A 
INSPECT Inspecting     
9 Check version of pedal assembly (71)    
REFER TO COMPONENT MODIFICATIONS Parking brake pedal assembly modified   BT42.20-P-0510-01A
10 Adjust parking brake   AR42.20-P-0540GH 
TORQUE SPECIFICATION Parking brake

Number Designation Model 163
BA42.20-P-1001-01A Bolt of pedal assembly, foot-operated parking brake, on front wall pillar Nm 12
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G04607421