Removing and installing front shock absorber/ADS - AR32.32-P-0605A

MODEL 140 as of 1.6.94, 210 with CODE (217a) Level control at rear axle with ADS

Fig 1: Identifying Front Shock Absorber And ADS Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing, installation notes
	The vehicle must be standing on its wheels for removing the top shock absorber mounting.
Installation	Replace self-locking nuts
1.1	Take off top shock absorber mounting	Model 140 The vehicle must be standing on its wheels for removing the top shock absorber mounting. Counterhold piston rod with hexagon socket wrench (waf 5). Installation: Ensure adequate clearance between damper valve and top track control arm.
		Model 140:	*BA32.32-P-1001-01A
1.2	Take off top shock absorber mounting with anti-twist lock	Model 210 The vehicle must be standing on its wheels for removing the top shock absorber mounting. Counterhold at piston rod.	Figure
		Model 210: Installation: Model 210, replace plate (17b).	*BA32.32-P-1001-01A
	Pay attention to removal and installation position of shock absorber/ADS	Model 210 with code 217a Model 210 installation: Place shock absorber in the installation position; damper valve must be facing towards the suspension dome.	AH32.32-P-0001-01A
2	Cover all attached parts remaining in vehicle (area to be repaired)
3	Disconnect electric cable at plug connection of damper valve	Installation: Insert clip onto the damper valve and clip in place with electric cable. Ensure the electric cable is correctly routed.
4.1	Take off shock absorber/ADS at track control arm, remove	Model 140
		Model 140, 210:	*BA32.32-P-1002-01A
	Tension the front spring for removing the shock absorber/ADS	Model 210
4.2	Insert tensioning plates (01b, 01c) and tensioner (01a).
			Figure
			Figure
	Risk of injury from jamming or bruises when working on springs or spring bosses which are tensioned	Use only approved tensioning devices; additionally shield off hazardous area if necessary. Inspect special tools for damage and proper operation (visual inspection). Wear protective gloves.	AS00.00-Z-0001-01A
	Clamp, unclamp front spring		AR32.20-P-0200-01A
	Take off shock absorber/ADS at track control arm	Insert shock absorber/ADS into the hole in the front end and take out between top track control arm/steering knuckle and suspension dome Model 140, 210:	*BA32.32-P-1002-01A
	Inspecting
5	Inspect shock absorber/ADS, rubber boot and shock absorber mounting or rubber mount for damage and splits
	Dispose of shock absorber/ADS		OS32.32-P-0605-01A
6	Install in the reverse order

Shock absorber ADS front axle

	Number	Designation	Model 140 with ADS as of 1.6.94	Model 210 with ADS
BA32.32-P-1001-01A	Self-locking nut of shock absorber / ADS to front end	Nm	40	35
BA32.32-P-1002-01A	Self-locking nut of shock absorber / ADS to control arm	Nm	100	55

Fig 2: Identifying Socket Wrench (202 589 00 09 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Tensioner (202 589 01 31 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Tensioning Plates (202 589 13 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.