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Home >> Mercedes Benz >> 2001 >> CLK320 2D Convertible >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- 208 Chassis >> Testing & Repair >> Remove/install roll bar - AR91.50-P-2355KA

Remove/install roll bar - AR91.50-P-2355KA

MODEL 208.435 /444 /445 /447 /448 /465 /470 

Fig 1: Identifying Roll Bar Remove/Install Components
G04729787
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury caused by moving parts that can pinch, crush or  , in extreme cases even sever  extremities. No parts of the body or limbs should be within the operating range of the mechanism when components are in motion. AS00.00-Z-0009-01A
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  caused by swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
DANGER Injury hazard  from roll bar extending Extend roll bar before working in the roll bar area AS91.00-Z-0003-01KA 
1 Remove rear seat and rear seat backrest   AR91.12-P-1700KA 
2 Completely open soft top    
3 Completely move up rollover bar IMPORTANT See Owner's Manual.  
4 Separate cable plug (1)    
5 Separate hydraulic lines (2) NOTES Immediately plug hydraulic lines with plugs  
    SPECIAL TOOL , plug connections on the valve unit with blind plugs SPECIAL TOOL .  
    SPECIAL TOOL Stop plug no. -07 Fig 2
    SPECIAL TOOL Blind plug no. -01 Fig 2
6 Unscrew hydraulic line (3) NOTES Immediately plug hydraulic line with plugs SPECIAL TOOL , plug connections on the valve unit with blind plus SPECIAL TOOL .  
    SPECIAL TOOL Stop plug no. -08 Fig 2
    SPECIAL TOOL Blind plug no. -09 Fig 2
7 Remove bolts (4) TORQUE SPECIFICATION *BA91.50-P-1001-01A 
8 Remove rollover bar NOTES Avoid damage on paint and paneling parts  
9 Install in the reverse order    
10 Bleed hydraulic system   AR77.37-P-1000-03KA
11 Check oil level of hydraulic system IMPORTANT if necessary add oil through oil filler screw ↓  
    See operating sheet specifications BB00.40-P-0343-00A
    TORQUE SPECIFICATION Oil filler plug *BA77.37-P-1003-01C 
12 Check for proper function and leakage    
TORQUE SPECIFICATION HYDRAULIC CONVERTIBLE TOP

Number Designation Model 208.4
BA77.37-P-1003-01C Oil filler screw on hydraulic unit supply reservoir Nm 2
TORQUE SPECIFICATION ROLL BAR MECHANISM

Number Designation Model 208.4
BA91.50-P-1001-01A Screw of rollover bar unit to body Nm 46
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G04729788