Removing and installing A/C compressor - AR83.55-P-5300E

ENGINE 104, 111, 112, 604, 605, 611 in MODEL 202 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air conditioning (Automatic) refrigerant compressor 7SB16 

ENGINE 111, 112, 113 in MODEL 208 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air conditioning (Automatic) refrigerant compressor 7SB16 

Shown on Model 202 

Fig 1: Identifying A/C Compressor Remove/Install Components - Shown On Model 202

	Removing, installing
	Risk of explosion  from welding or brazing work on closed air conditioning system. Risk of poisoning  from inhaling overheated refrigerant vapors. Risk of injury  from skin and eye contact with liquid refrigerant.	Do not carry out any welding work on the closed air conditioning system or in the surrounding area. No smoking or naked flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Do not carry out repair work on the circuit of the air conditioning system unless the system is drained.	AS83.00-Z-0001-01A
	Conduct if air conditioning system is damaged or leaking		AH83.30-N-0004-01A
	Protect air conditioning circuit and components from moisture when carrying out repair work	All models fitted with air conditioning	AH83.30-N-0005-01A
	Notes for handling R134a refrigerant	All models with R134a refrigerant	AH83.30-N-0003-01A
1	Drain air conditioning system (recycling), evacuate, fill, inspect for leaks	Add quantity of compressor oil evacuated to refrigeration circuit when charging air conditioning (Use new compressor oil)
2	Remove lower engine compartment lining
		Model 202.1	AR94.30-P-5300A
3	Slacken poly V-belt and take off	Engine 111	AR13.22-P-1202A
		Engine 112, 113	AR13.22-P-1202B
		Engine 604/605	AR13.22-P-1202HA
4	Disconnect connector (A9x1)
5	Remove bolts (4), disconnect suction and pressure lines and place to one side	Plug openings (parts kit)	*BA83.55-P-1002-01A
6	Unscrew bolts (3), remove refrigerant compressor (A9)	Before installing a new refrigerant compressor allow pressure in the refrigerant compressor to escape slowly by opening the cover on the pressure-line side In the event that the refrigerant compressor is not renewed, replace the O-rings (moisten with compressor oil)	*BA83.55-P-1001-01A
7	Correct oil level in refrigerant compressor	Observe SI 83/85	AR83.55-P-5250E
8	Install in the reverse order	If the refrigerant compressor was replaced because of internal damage ↓ replace the suction and pressure lines with sealing rings
		Observe quantity of oil to be added when replacing lines	*BF83.55-P-1006-01A
		*BF83.55-P-1007-01A
		Replace expansion valve	AR83.30-P-5520F
9	Replace receiver/drier		AR83.30-P-6520E
10	Switch on air conditioning and allow it to idle for approx. 4 minutes	Set temperature dials to blue or automatic air conditioning to " Lo" Blower to max.
11	Check air conditioning for proper function	Air outlet temperature at center nozzle should not drop below +5 ° C, if necessary ↓ perform diagnosis according to Diagnosis Manual
12	Find leaky point in air conditioning circuit		*WE58.40-Z-1002-20A

AC COMPRESSOR

AC COMPRESSOR

A/C COMPRESSOR