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Home >> Mercedes Benz >> 2001 >> CLK320 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System -- 208 Chassis >> Testing & Repair >> Removing and installing brake booster - AR43.10-P-0350B >> Notes

Removing and installing brake booster - AR43.10-P-0350B: Notes

MODEL 208 

Fig 1: Identifying Brake Booster Remove/Install Components - Model 208
G04728714
REMOVINGINSTALLING Removal, installation     
1 Remove cover under instrument panel   AR68.10-P-1500K
2 Remove stop lamp switch IMPORTANTInstallation:  Adjust stop lamp switch AR42.10-P-0040A
DANGER Risk of poisoning  due to consuming brake fluid. Risk of injury  due to brake fluid coming into contact with the skin and eyes. Only pour brake fluid into suitable, appropriately marked containers. Wear protective clothing and safety glasses when handling brake fluid. AS42.50-Z-0001-01A
3 Remove brake booster (16) IMPORTANT Operate the brake pedal several times until the vacuum in the brake booster is reduced (only with vacuum line connected).
IMPORTANT If the brake booster is replaced in vehicles with Brake Assist (BAS), the brake booster must be calibrated to the control module (BAS) using the hand-held tester (HHT).
AR43.10-P-0350-01A 
    TORQUE SPECIFICATION *BA43.10-P-1002-01A 
NOTES Notes on brake fluid All models AH42.50-P-0001-01A
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A
4 Unscrew brake master cylinder (17) on brake booster TORQUE SPECIFICATION
On BAS: Observe control module retaining plate
IMPORTANTInstallation:  Replace sealing ring (18)
*BA42.10-P-1001-05A 
INSPECT Checking     
5 Check brake master cylinder (17) for leaks at rear of piston Visual inspection  
NOTES Notes on loss of brake fluid which is not visible externally Models 129, 140, 163, 168, 170, 202, 208, 210, 215, 220, 460, 461, 463 AH42.10-P-9406-02A
6 Install in reverse order    
TORQUE SPECIFICATION BRAKE BOOSTER-PNEUMATIC

Number Designation Model 208
BA43.10-P-1002-01A Nut of brake booster carrier on front end Nm 20
TORQUE SPECIFICATION BRAKE MASTER CYLINDER

Number Designation Model 208
BA42.10-P-1001-05A Nut of brake master cylinder on brake booster Nm 20