Removing and installing window lift mechanism in front door - AR72.10-P-1800K

MODEL 208

Fig 1: Identifying Front Door Window Lift Mechanism Remove/Install Components

G04729485

	Removing
1	Remove crank window		AR72.10-P-1900K
2	Separate separation point (3)
3	Drill out pop rivets (2, arrow) or cut out	For drilling out: 7 mm dia. bit Ø Drill with slight circular motion until rivet head drops off, do not drill through inner door panel For cutting out: Spherical cutter
			*WH58.30-Z-1002-01A
4	Remove power window (1) out of inner door panel and remove through installation opening toward bottom	If necessary drive rivet residues out with suitable punch Remove rivet residues and chips from door, corrosion hazard
	Installing
5	Install power window (1) through installation opening from bottom, hook in at inner door panel from inside and rivet on with pop rivets (2).	Check power window for easy motion, if necessary. ↓
		Grease guide rail with multi-purpose paste	*BR00.45-Z-1009-06A
6	Assemble separation point (3)
7	Install crank window	If necessary check crank window adjustment ↓	AR72.10-P-1900K
		Adjust crank window	AR72.10-P-1950K

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1009-06A	Multi-purpose paste	A 000 989 80 51 10